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Qualification details

PMC40116 - Certificate IV in Manufactured Mineral Products (Release 1)

Summary

Usage recommendation:
Deleted
The Deleted usage recommendation was implemented on 13 June 2017 to describe training components that have no replacement. Enrolments in training components and statements of attainment or qualifications issued before 13 June 2017 are valid. For any components marked as deleted after 13 June 2017, the applicable transition/teach-out periods apply. For specific questions regarding the enrolment, delivery or issuance of a statement of attainment/qualification, please contact your training regulator.
Mapping:
MappingNotesDate
DeletedDeleted from PMC Manufactured Mineral Products07/Nov/2018
Supersedes and is equivalent to PMC40110 - Certificate IV in Manufactured Mineral ProductsSupersedes and is equivalent to PMC40110 Certificate IV in Manufactured Mineral Products.21/Jun/2016

Releases:
ReleaseRelease date
1 1 (this release) 22/Jun/2016


Units of competency

CodeSort Table listing Units of Competency by the Code columnTitleSort Table listing Units of Competency by the Title columnUsage RecommendationSort Table listing Units of Competency by the Usage Recommendation columnEssentialSort Table listing Units of Competency by the Essential column
PMC552043 - Operate float forming equipmentOperate float forming equipmentDeletedElective
MSMPER201 - Monitor and control work permitsMonitor and control work permitsCurrentElective
MSMSUP382 - Provide coaching/mentoring in the workplaceProvide coaching/mentoring in the workplaceCurrentElective
MSMSUP390 - Use structured problem-solving toolsUse structured problem-solving toolsCurrentElective
MSL973001 - Perform basic testsPerform basic testsSupersededElective
PMC553080 - Set up and optimise finishing processSet up and optimise finishing processDeletedElective
MSS404050 - Undertake process capability improvementsUndertake process capability improvementsSupersededElective
MSS403002 - Ensure process improvements are sustainedEnsure process improvements are sustainedSupersededElective
PMC552023 - Finish products after firingFinish products after firingSupersededElective
PMC553070 - Design and construct moulds for fibrous plaster productsDesign and construct moulds for fibrous plaster productsDeletedElective
PMC552024 - Hand mould productsHand mould productsSupersededElective
PMC553021 - Set up and tune glazing equipmentSet up and tune glazing equipmentDeletedElective
MSMOPS401 - Trial new process or productTrial new process or productCurrentElective
MSS403030 - Improve cost factors in work practicesImprove cost factors in work practicesSupersededElective
PMC552052 - Cast moulded concrete productsCast moulded concrete productsSupersededElective
PMC552056 - Assemble, fabricate and place reinforcementAssemble, fabricate and place reinforcementSupersededElective
MSMENV472 - Implement and monitor environmentally sustainable work practicesImplement and monitor environmentally sustainable work practicesCurrentElective
PMC552045 - Operate container forming equipmentOperate container forming equipmentDeletedElective
MSS402051 - Apply quality standardsApply quality standardsSupersededElective
MSMWHS400 - Contribute to WHS management systemContribute to WHS management systemCurrentElective
MSMSUP292 - Sample and test materials and productSample and test materials and productCurrentElective
TAEASS402 - Assess competenceAssess competenceSupersededElective
MSMSUP100 - Apply workplace context to own jobApply workplace context to own jobCurrentCore
PMC552005 - Process greenware/green productsProcess greenware/green productsDeletedElective
PMC552060 - Batch mix concreteBatch mix concreteSupersededElective
TAEASS401 - Plan assessment activities and processesPlan assessment activities and processesDeletedElective
PMC552008 - Operate crushing equipmentOperate crushing equipmentSupersededElective
MSMSUP300 - Identify and apply process improvementsIdentify and apply process improvementsCurrentElective
MSS404081 - Undertake proactive maintenance analysesUndertake proactive maintenance analysesSupersededElective
MSMSUP406 - Identify faults in electronic controlIdentify faults in electronic controlCurrentElective
PMC552006 - Operate an autoclaveOperate an autoclaveDeletedElective
MSS403041 - Facilitate breakthrough improvementsFacilitate breakthrough improvementsSupersededElective
PMC552031 - Operate extrusion equipmentOperate extrusion equipmentDeletedElective
PMC552030 - Operate a firing kilnOperate a firing kilnSupersededElective
PMC553020 - Prepare moulds and diesPrepare moulds and diesSupersededElective
MSS403040 - Facilitate and improve implementation of 5SFacilitate and improve implementation of 5SSupersededElective
PMC552050 - Schedule, cut and bend reinforcementSchedule, cut and bend reinforcementSupersededElective
MSMOPS212 - Use organisation computers or data systemsUse organisation computers or data systemsCurrentElective
TLID2010 - Operate a forkliftOperate a forkliftSupersededElective
PMC552057 - Finish casting operationFinish casting operationSupersededElective
MSMSUP210 - Process and record informationProcess and record informationCurrentElective
MSMSUP230 - Monitor process operationsMonitor process operationsCurrentElective
MSMSUP102 - Communicate in the workplaceCommunicate in the workplaceCurrentCore
PMC552046 - Operate glass printing equipmentOperate glass printing equipmentDeletedElective
PMC552051 - Finish green concrete productsFinish green concrete productsSupersededElective
PMC562070 - Move materialsMove materialsSupersededElective
PMC562071 - Operate bulk materials handling equipmentOperate bulk materials handling equipmentSupersededElective
PMC552091 - Prepare for, install and repair refractory brickwork/blockworkPrepare for, install and repair refractory brickwork/blockworkDeletedElective
MSS402031 - Interpret product costs in terms of customer requirementsInterpret product costs in terms of customer requirementsSupersededElective
PMC552048 - Operate glass finishing equipmentOperate glass finishing equipmentSupersededElective
PMAOPS105 - Select and prepare materialsSelect and prepare materialsCurrentElective
MSMSUP240 - Undertake minor maintenanceUndertake minor maintenanceCurrentElective
MSMENV272 - Participate in environmentally sustainable work practicesParticipate in environmentally sustainable work practicesCurrentCore
PMC554020 - Design and prepare models, moulds and diesDesign and prepare models, moulds and diesDeletedElective
TLIC3003 - Drive medium rigid vehicleDrive medium rigid vehicleCurrentElective
MSMPER400 - Coordinate permit processCoordinate permit processCurrentElective
PMC553042 - Set up and optimise secondary processSet up and optimise secondary processDeletedElective
MSL952001 - Collect routine site samplesCollect routine site samplesSupersededElective
PMC552020 - Operate slip casting equipmentOperate slip casting equipmentSupersededElective
PMC552061 - Deliver concrete to siteDeliver concrete to siteSupersededElective
PMC552007 - Heat accelerate the curing of precast concreteHeat accelerate the curing of precast concreteSupersededElective
PMC554091 - Analyse refractory failuresAnalyse refractory failuresDeletedElective
TAEASS502 - Design and develop assessment toolsDesign and develop assessment toolsSupersededElective
MSMSUP303 - Identify equipment faultsIdentify equipment faultsCurrentElective
PMC552049 - Operate on-line stacking and assembly equipmentOperate on-line stacking and assembly equipmentDeletedElective
MSS402081 - Contribute to the application of a proactive maintenance strategyContribute to the application of a proactive maintenance strategySupersededElective
MSS402050 - Monitor process capabilityMonitor process capabilitySupersededElective
PMC552054 - Spin concrete pipesSpin concrete pipesDeletedElective
MSS403051 - Mistake proof an operational processMistake proof an operational processSupersededElective
PMC562083 - Allocate and complete team tasksAllocate and complete team tasksSupersededElective
PMC552094 - Prepare for and apply shotcrete for installationPrepare for and apply shotcrete for installationSupersededElective
TAEDEL301 - Provide work skill instructionProvide work skill instructionSupersededElective
MSMOPS100 - Use equipmentUse equipmentCurrentElective
PMAOPS101 - Read dials and indicatorsRead dials and indicatorsCurrentElective
MSS404082 - Assist in implementing a proactive maintenance strategyAssist in implementing a proactive maintenance strategySupersededElective
MSMPER202 - Observe permit workObserve permit workCurrentElective
PMC552065 - Prepare asphaltPrepare asphaltSupersededElective
PMC552004 - Prepare for productionPrepare for productionSupersededElective
PMC552021 - Operate manual glazing equipmentOperate manual glazing equipmentDeletedElective
PSPPM402B - Manage simple projectsManage simple projectsDeletedElective
PMC552070 - Operate forming equipmentOperate forming equipmentDeletedElective
MSMSUP106 - Work in a teamWork in a teamCurrentElective
PMC553041 - Set up and optimise glass furnace processSet up and optimise glass furnace processDeletedElective
PMC552092 - Prepare for and install mouldable refractory materialsPrepare for and install mouldable refractory materialsDeletedElective
PMAOPS402 - Respond to abnormal process situationsRespond to abnormal process situationsCurrentElective
MSMSUP330 - Develop and adjust a production scheduleDevelop and adjust a production scheduleCurrentElective
PMC552044 - Operate fibre forming equipmentOperate fibre forming equipmentDeletedElective
MSMWHS200 - Work safelyWork safelyCurrentCore
MSMSUP404 - Coordinate maintenanceCoordinate maintenanceCurrentElective
PMC552047 - Operate primary annealing equipmentOperate primary annealing equipmentDeletedElective
PMC553051 - Produce structural precast concreteProduce structural precast concreteSupersededElective
PMBHAN103 - Shift materials safely by handShift materials safely by handSupersededElective
PMASUP420 - Minimise environmental impact of processMinimise environmental impact of processCurrentElective
RIIRIS201D - Conduct local risk controlConduct local risk controlSupersededElective
MSS403013 - Lead team culture improvementLead team culture improvementSupersededElective
PMC552058 - Demould concrete productsDemould concrete productsSupersededElective
MSMPER205 - Enter confined spaceEnter confined spaceCurrentElective
PMC552072 - Produce fibrous plasterboardProduce fibrous plasterboardDeletedElective
PMC553000 - Set up and tune a processSet up and tune a processSupersededElective
PMAOPS405 - Operate complex control systemsOperate complex control systemsCurrentElective
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Classifications

SchemeCodeClassification value
ANZSCO Identifier 312912 Metallurgical Or Materials Technician 
ASCED Qualification/Course Field of Education Identifier 0301 Manufacturing Engineering And Technology 
Qualification/Course Level of Education Identifier 511 Certificate IV 
Taxonomy - Industry Sector N/A Raw Material Manufacturing 
Taxonomy - Occupation N/A Cement Process Technician,Glass Products Process Technician,Clay Products Process Technician,Precast Concrete Products Process Technician,Refractory Installer,Clay Products Plant Coordinator,Premixed Concrete Process Expert,Ceramics Process Supervisor,Glass Process Supervisor,Ceramic Products Process Technician,Cement Plant Coordinator,Concrete Products Plant Coordinator,Premixed Concrete Products Process Technician 

Classification history

SchemeCodeClassification valueStart dateEnd date
ANZSCO Identifier 312912 Metallurgical Or Materials Technician 14/Oct/2016 
ASCED Qualification/Course Field of Education Identifier 0301 Manufacturing Engineering And Technology 14/Oct/2016 
Qualification/Course Level of Education Identifier 511 Certificate IV 22/Jun/2016 
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Modification History

Release 1. Supersedes and is equivalent to PMC40110 Certificate IV in Manufactured Mineral Products.

Qualification Description

The PMC40116 Certificate IV in Manufactured Mineral Products covers the skills and knowledge required to perform a range of technical operations within the manufactured mineral products industries.

The qualification is suitable to develop existing workers or to prepare new entrants to perform a plant technician role.

The technician will be able to apply specialised theoretical and technical knowledge and well developed skills in situations that require autonomy, discretion and judgement.

The technician will be able to solve complex problems which require in depth theoretical knowledge combined with an understanding of the production process and equipment across the plant.

For people who require a more generalist qualification covering the application of good manufacturing practice and lean principles see MSS40316 Certificate IV in Competitive Systems and Practices.

The PMC40116 Certificate IV in Manufactured Mineral Products contains units of competency that can be credited towards other manufacturing qualifications such as:

  • PMC50116 Diploma of Manufactured Mineral Products
  • MSS50116 Diploma of Sustainable Operations
  • MSS50316 Diploma of Competitive Systems and Practices
  • MSM50316 Diploma of Production Management.

There are no specific licenses that relate to this qualification. However, some units of competency in this qualification may have licensing or regulatory requirements. Local regulations should be checked for details.

Entry Requirements

There are no entry requirements for this qualification.

Packaging Rules

To be awarded the PMC40116 Certificate IV in Manufactured Mineral Products competency must be achieved in twenty-four  (24 ) units of competency:

  • seven  (7 ) core units of competency
  • seventeen  (17 ) elective units of competency from Groups A and B, chosen as specified below.
  • A minimum of one  (1 ) specialist elective unit must be chosen from Group A
  • The balance of units, to a maximum of sixteen (16) , may be drawn Groups A and B, with a maximum of thirteen (13)  from Group B2, to bring the total number of electives to seventeen (17).

Up to eight  (8 ) of the elective units of competency can be chosen from other qualifications in this Training Package, other endorsed Training Packages and accredited courses, as specified in Groups B1 and B2.

Note:  Where prerequisite units apply, these must be counted in the total number of units required for achievement of the qualification.

Core units of competency 

Unit code 

Unit title 

MSMENV272

Participate in environmentally sustainable work practices

MSMWHS200

Work safely

MSMSUP100

Apply workplace procedures

MSMSUP101

Clean workplace or equipment

MSMSUP102

Communicate in the workplace

MSMSUP200

Achieve work outcomes

Select one (1)  of the following units. Note that only one of MSMOPS101 OR  PMAOPS101 may be included in this qualification, not both.

MSMOPS101

Make measurements

PMAOPS101

Read dials and indicators

Elective units of competency 

Group A - Specialist electives 

Unit code 

Unit title 

Prerequisites 

MSMOPS400

Optimise process/plant area

MSMSUP390

MSMOPS401

Trial new process or product

MSMSUP404

Coordinate maintenance

MSMSUP405

Identify problems in fluid power system

MSMSUP406

Identify problems in electronic control systems

PMAOPS402

Respond to abnormal process situations

MSMSUP390

PMAOPS405

Operate complex control systems

PMC554020

Design and prepare models, moulds and dies

PMC554090

Undertake simple refractory design

PMC554091

Analyse refractory failures

Group B - Other electives 

Group B1 

Unit code 

Unit title 

Prerequisites 

MSS403002

Ensure process improvements are sustained

MSS403011

Facilitate implementation of competitive systems and practices

MSS403013

Lead team culture improvement

MSS403030

Improve cost factors in work practices

MSS403040

Facilitate and improve implementation of 5S

MSS403041

Facilitate breakthrough improvements

MSS403051

Mistake proof an operational process

MSS404050

Undertake process capability improvements

MSS404052

MSS404052

Apply statistics to operational processes

MSS404060

Facilitate the use of planning software systems in a work area or team

MSS404081

Undertake proactive maintenance analyses

MSS404082

Assist in implementing a proactive maintenance strategy

MSMENV472

Implement and monitor environmentally sustainable work practices

MSMWHS400

Contribute to WHS management system

MSMWHS401

Assess risk

MSMPER400

Coordinate permit process

MSMPER300

PMASUP420

Minimise environmental impact of process

PSPPM402B

Manage simple projects

TAEASS401

Plan assessment activities and processes

TAEASS402

Assess competence

TAEASS403

Participate in assessment validation

TAEASS502

Design and develop assessment tools

Up to two  (2 ) relevant units may be chosen from this Training Package, other endorsed Training Packages and accredited courses, where those units are available at Certificate IV or Diploma.

Group B2 

Unit code 

Unit title 

Prerequisites 

MEM09002B

Interpret technical drawing

RIIRIS201D

Conduct local risk control

MSS402030

Apply cost factors to work practices

MSS402031

Interpret product costs in terms of customer requirements

MSS402040

Apply 5S procedures

MSS402050

Monitor process capability

MSS402051

Apply quality standards

MSS402060

Use planning software systems in operations

MSS402080

Undertake root cause analysis

MSS402081

Contribute to the application of a proactive maintenance strategy

MSMWHS300

Facilitate the implementation of WHS for a work group

MSMWHS200

MSMOPS100

Use equipment

MSMOPS200

Operate equipment

MSMOPS212

Use enterprise computers or data systems

MSMPER200

Work in accordance with an issued permit

MSMPER201

Monitor and control work permits

MSMPER202

Observe permit work

MSMPER205

Enter confined space

MSMPER300

Issue work permits

MSMWHS201

MSMSUP106

Work in a team

MSAPMSUP201A

Receive or despatch goods

MSMSUP210

Process and record information

MSMSUP230

Monitor process operations

MSMSUP240

Undertake minor maintenance

MSMSUP280

Manage conflict at work

MSMSUP292

Sample and test materials and product

MSMSUP300

Identify and implement opportunities to maximise production efficiencies

MSMSUP303

Identify equipment faults

MSMSUP310

Contribute to development of plant documentation

MSMSUP330

Develop and adjust a production schedule

MSMSUP382

Provide coaching/mentoring in the workplace

MSMSUP390

Use structured problem solving tools

MSL952001

Collect routine site samples

MSL973001

Perform basic tests

MSL974005

Perform physical tests

PMAOPS105

Select and prepare materials

PMAOPS216

Operate local control system

PMAOPS305

Operate process control systems

PMBHAN103

Shift materials safely by hand

PMC552002

Operate equipment to blend/mix materials

PMC552003

Operate grinding equipment

PMC552004

Prepare for production

PMC552005

Process greenware/green products

PMC552006

Operate an autoclave

PMC552007

Heat accelerate the curing of precast concrete

PMC552008

Operate crushing equipment

PMC552010

Operate a calcining kiln

PMC552020

Operate slip casting equipment

PMC552021

Operate manual glazing equipment

PMC552022

Prepare materials for clay and ceramic production

PMC552023

Finish products after firing

PMC552024

Hand mould products

PMC552030

Operate a firing kiln

PMC552031

Operate extrusion equipment

PMC552032

Operate pressing equipment

PMC552040

Operate glass melting process

PMC552041

Operate process ovens

PMC552042

Operate blown insulation equipment

PMC552043

Operate float forming equipment

PMC552044

Operate fibre forming equipment

PMC552045

Operate container forming equipment

PMC552046

Operate glass printing equipment

PMC552047

Operate primary annealing equipment

PMC552048

Operate glass finishing equipment

PMC552049

Operate on-line stacking and assembly equipment

PMC552050

Schedule, cut and bend reinforcement

PMC552051

Finish green concrete products

PMC552052

Cast moulded concrete products

PMC552053

Finish cured concrete products

PMC552054

Spin concrete pipes

PMC552055

Conduct benching operations

PMC552056

Assemble, fabricate and place reinforcement

PMC552057

Finish casting operation

PMC552058

Demould concrete products

PMC552060

Batch mix concrete

PMC552061

Deliver concrete to site

PMC552065

Prepare asphalt

PMC552070

Operate forming equipment

PMC552072

Produce fibrous plasterboard

PMC552090

Use and maintain tools and equipment for refractory operations

PMC552091

Prepare for, install and repair refractory brickwork/blockwork

PMC552092

Prepare for and install mouldable refractory materials

PMC552093

Prepare for and cast refractory materials

PMC552094

Prepare for and apply shotcrete for installation

PMC552095

Prepare for, install and repair ceramic fibre

PMC553000

Set up and tune a process

PMC553010

Process raw meal into product

PMC552010

PMC553020

Prepare moulds and dies

PMC553021

Set up and tune glazing equipment

PMC553040

Set up and optimise glass forming process

PMC553041

Set up and optimise glass furnace process

PMC553042

Set up and optimise secondary process

PMC553050

Produce architectural precast concrete

PMC553051

Produce structural precast concrete

PMC553070

Design and construct moulds for fibrous plaster products

PMC552024

PMC553072

Model fibrous plaster products

PMC553080

Set up and optimise finishing process

PMC561072

Store materials for production

PMC561080

Organise self

PMC562070

Move materials

PMC562071

Operate bulk materials handling equipment

PMC562081

Deliver customer service

PMC562083

Allocate and complete team tasks

PMC563081

Carry out stock control

TAEASS301

Contribute to assessment

TAEDEL301

Provide work skill instruction

TLIC3003

Drive medium rigid vehicle

TLIC3004

Drive heavy rigid vehicle

TLID2010

Operate a forklift

Note:  Only one  of TLIC3003 or TLIC3004A may be included in this qualification, not both.

Up to six (6)  relevant units may be chosen from this Training Package; other endorsed Training Packages and accredited courses, where those units are available at Certificate II, III, IV or Diploma.

Qualification Mapping Information

Release 1. Supersedes and is equivalent to PMC40110 Certificate IV in Manufactured Mineral Products.

Links

Companion Volume implementation guides are found in VETNet - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=45a7f1d5-61a5-447a-9688-7abbd7e1a5c7