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Unit of competency details

ICPCBF241 - Set up machine for basic single or continuous folding (Release 1)

Summary

Usage recommendation:
Superseded
Mapping:
MappingNotesDate
Is superseded by and equivalent to ICPCBF2410 - Set up machine for basic folding 05/May/2020
Supersedes and is equivalent to ICPCF241C - Set up machine for basic single or continuous foldingUpdated to meet Standards for Training Packages 25/Mar/2015

Releases:
ReleaseRelease date
1 1 (this release) 26/Mar/2015

Companion volumes:
Unit of competency Assessment requirements

Delivery:
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Training packages that include this unit

Qualifications that include this unit

CodeSort Table listing Qualifications that include this unit by the Code columnTitleSort Table listing Qualifications that include this unit by the Title columnUsage RecommendationRelease
ICP31315 - Certificate III in Print ManufacturingCertificate III in Print ManufacturingSuperseded1-2 
ICP30715 - Certificate III in Printing and Graphic Arts (Print Finishing)Certificate III in Printing and Graphic Arts (Print Finishing)Superseded1 
ICP30515 - Certificate III in Printing and Graphic Arts (Printing)Certificate III in Printing and Graphic Arts (Printing)Superseded1 
ICP20115 - Certificate II in Printing and Graphic Arts (General)Certificate II in Printing and Graphic Arts (General)Superseded1-2 
ICP30815 - Certificate III in Printing and Graphic Arts (Sacks and Bags)Certificate III in Printing and Graphic Arts (Sacks and Bags)Superseded1 
ICP30415 - Certificate III in Printing and Graphic Arts (Digital Printing)Certificate III in Printing and Graphic Arts (Digital Printing)Superseded1 
ICP31215 - Certificate III in PrintingCertificate III in PrintingSuperseded1-2 
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Classifications

SchemeCodeClassification value
ASCED Module/Unit of Competency Field of Education Identifier 030717 Plant And Machine Operations  

Classification history

SchemeCodeClassification valueStart dateEnd date
ASCED Module/Unit of Competency Field of Education Identifier 030717 Plant And Machine Operations  30/Jul/2015 
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Unit of competency

Modification History

Release 

Comments 

Release 1

This version first released with ICP Printing and Graphic Arts Training Package Version 1.0.

Application

This unit describes the skills and knowledge required to set up a machine for basic folding.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

Unit Sector

Converting, Binding and Finishing

Elements and Performance Criteria

ELEMENT 

PERFORMANCE CRITERIA 

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for job

1.1 Job specifications are read and interpreted from job documentation or production control

1.2 Set-up is carried out correctly in minimum time with minimum wastage

1.3 Availability of all job-related components is checked

2. Set up delivery systems

2.1 Delivery systems are set up and adjusted according to job specifications

3. Set up machine for basic single or continuous folding

3.1 Folding units are set up and adjusted according to job specifications

3.2 Folding rollers/belts/rails are set up and adjusted according to job specifications

4. Set up in-line units for basic processes

4.1 Minor in-line printing/converting/binding units are set up for basic processes and adjusted according to machine requirements and job specifications

4.2 Assistance is given setting up major in-line printing/converting/binding units

5. Conduct sample run

5.1 Material to be used for sample is organised correctly

5.2 Machine is set up and operated to produce a specified sample according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

5.3 Sample is visually inspected to determine adjustment requirements

5.4 Results are interpreted to determine adjustment requirements

5.5 Adjustments are carried out according to product and machine specifications

Foundation Skills

This section describes language, literacy, numeracy and employment skills incorporated in the performance criteria that are required for competent performance.

Skill 

Performance 

Criteria 

Description 

Reading

1.1, 3.1, 3.2, 4.1, 5.2, 5.5
  • Recognises and evaluates text to establish job requirements from information contained within relevant systems

Oral Communication

4.2
  • Participates effectively in spoken interactions to confirm or clarify understanding

Navigate the world of work

5.2, 5.5
  • Complies with legislative requirements and follows organisational policies and procedures relevant to own role

Interact with others

4.2
  • Cooperates with others as part of familiar routine activities, and contributes to specific activities requiring joint responsibility and accountability

Get the work done

1.1-1.3, 3.1, 3.2, 4.1, 4.2, 5.1-5.5
  • Determines priorities and sequences steps involved in clearly defined tasks
  • Implements actions as per instructions, making slight adjustments if necessary
  • Plans, identifies and assembles resources required to complete tasks
  • Follows routine procedures for using digital technology by reading data from electronic monitoring and control systems

Range of Conditions

This section specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Delivery systems MUST include EITHER:
  • reel

OR

  • sheet

Setting up and adjusting MUST include EITHER:
  • unwind and rewind reels
  • webbing procedures
  • web control systems
  • splicing/joining reels

OR

  • feeder and delivery
  • sheet pick-up and transportation
  • transfer system
  • sheet transfer and control system

Unit Mapping Information

Code and title  

current version 

Code and title 

previous version 

Comments 

Equivalence status 

ICPCBF241 Set up machine for basic single or continuous folding

ICPCF241C Set up machine for basic single or continuous folding

Updated to meet Standards for Training Packages

Equivalent unit

Links

Companion Volume implementation guides are found in VETNet - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=a74b7a0f-a253-47e3-8be0-5d426e24131d

 

Assessment requirements

Modification History

Release 

Comments 

Release 1

This version first released with ICP Printing and Graphic Arts Training Package Version 1.0.

Performance Evidence

Evidence of the ability to:

  • demonstrate all safety devices on the machinery
  • correctly set up machines for basic folding for TWO jobs (if possible using different sizes and weights of substrate) EITHER with a single fold to run continuously OR a single quire fold on a sheet gather/stitch/fold/trim machine OR an automatic web-fed machine to achieve a single fold according to manufacturer’s and job specifications, enterprise procedures and listed performance criteria.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

Knowledge Evidence

To complete the unit requirements safely and effectively, the individual must:

  • explain the work health and safety factors that must be considered when:
  • setting up and/or operating machine transport systems
  • setting folder transportation and delivery systems
  • setting up and/or adjusting the folding unit
  • adjusting machine units
  • explain folding requirements information that would be found in the job documentation or production control system
  • for reel systems only, identify areas of the reel stand to monitor to ensure trouble-free operation
  • for sheet systems only, identify areas of the sheet-fed transportation system to monitor to ensure trouble-free operation
  • identify areas of the delivery system to observe to prevent damage to the finished product
  • list ways folded sheets can be secured for dispatch
  • explain communication to instigate if the:
  • job is out-of-square
  • ink is too wet for production
  • job does not coincide with the sample
  • explain how to avoid substrate scratching/scuffing during transportation
  • list problems to expect if the machine is running too fast
  • determine checks of roller pressures for correctness
  • explain the adjustment if the sheet is out-of-square
  • explain possible reasons for the sheet being out-of-square, and adjustments required if the sheet will not leave the folding unit
  • explain the adjustment to ensure sheets are not smudging/scuffing
  • list steps to ensure correct alignment of in-line processes/units
  • explain adjustments to keep units correctly positioned
  • identify segments of the product to inspect at sample run completion to ensure product quality
  • identify machine manuals, safety and other documentation relevant to this task, where they are kept, and the information included in them.

Assessment Conditions

Gather evidence to demonstrate consistent performance in conditions that are safe and replicate the workplace. Noise levels, production flow, interruptions and time variances must be typical of those experienced in the converting, binding and finishing field of work and include access to special purpose tools, machinery, equipment and materials.

Assessors must satisfy NVR/AQTF assessor requirements.

Links

Companion Volume implementation guides are found in VETNet - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=a74b7a0f-a253-47e3-8be0-5d426e24131d

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