Modification History
Release 1
This is the first release of this unit.
Unit Descriptor
This unit involves the skills and knowledge required to explain the operation and maintenance of marine auxiliary boilers on a commercial vessel. It includes evaluating steam plant efficiency, interpreting steam plant cycles, evaluating repairs required for boilers and steam plants, survey procedures, and operating steam plant under different conditions.
Application of the Unit
This unit applies to the work of a Marine Engineer Class 1 on commercial vessels of unlimited propulsion power and forms part of the requirements for the Certificate of Competency Marine Engineer Class 1 issued by the Australian Maritime Safety Authority (AMSA).
Licensing/Regulatory Information
Not applicable.
Pre-Requisites
Not applicable.
Employability Skills Information
This unit contains employability skills.
Elements and Performance Criteria Pre-Content
Elements describe the essential outcomes of a unit of competency. |
Performance criteria describe the required performance needed to demonstrate achievement of the element. Assessment of performance is to be consistent with the evidence guide. |
Elements and Performance Criteria
1 |
Evaluate steam plant efficiency |
1.1 |
Combustion efficiency from flue gas constituents is assessed |
1.2 |
Steam and fuel consumption to obtain heating efficiency is analysed |
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1.3 |
Causes of loss of steam plant efficiency are evaluated |
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1.4 |
Requirements of inert gas generation of boiler plant are determined |
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2 |
Interpret complex steam plant cycles |
2.1 |
Operation, function and efficiency of dual pressure cycles and steam/steam generators are compared and contrasted |
2.2 |
Operation of dual pressure and pass in/out turbines is explained |
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3 |
Evaluate boiler and steam plant repairs |
3.1 |
Types and properties of materials used in boilers and steam plant are identified |
3.2 |
Common component failures in boilers and steam plant are explained |
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3.3 |
Appropriate repairs for failed components in boilers and steam plant are determined |
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3.4 |
Constraints on engineering staff engaged in repairing boilers and steam plant are explained |
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3.5 |
Requirements to report defects in pressurised components of boilers are identified |
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4 |
Explain methods of auxiliary steam plant operation and control under variable conditions |
4.1 |
Methods of steam pressure control while manoeuvring and possible adverse impacts are analysed |
4.2 |
How dew point can be reached when operating at reduced power is examined |
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4.3 |
How low powers can limit steam production by exceeding pinch point is explained |
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5 |
Outline procedures surveying for boilers |
5.1 |
Procedure for preparing a boiler for survey is explained |
5.2 |
Boiler inspection procedure that would cover all possible problem areas is planned |
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5.3 |
Purpose and procedure for carrying out hydrostatic/hydraulic pressure tests and non destructive tests on auxiliary boilers are explained |
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6 |
Analyse procedures for protecting steam plant during off load conditions |
6.1 |
Procedures for decommissioning and laying up a boiler for short and long intervals are compared |
6.2 |
Processes for cleaning boilers are evaluated |
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6.3 |
Procedures for re-commissioning steam plant are explained |
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6.4 |
Chief Engineer responsibilities for setting lifting pressure of safety valves are outlined |
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7 |
Assess hazards of operating steam plant under adverse or faulty operating conditions |
7.1 |
Potential hazards of boiler operation with contaminated feed water are assessed |
7.2 |
Procedure for continuing boiler operation when contamination has exceeded acceptable limits is explained |
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7.3 |
Effects of operating boiler with insufficient water level are explained and actions to be taken under loss of water conditions are identified |
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7.4 |
Causes, consequences and relevant preventative measures associated with furnace explosions are analysed |
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7.5 |
Operating conditions that can lead to an economiser fire and actions that can be taken to prevent and control such fires are evaluated |
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7.6 |
Alternative methods for maintaining heating if a boiler or economiser has to be shut down are determined |
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8 |
Explain operation and maintenance of heat transfer oil systems |
8.1 |
Operating procedures of heat transfer oil systems are explained |
8.2 |
Hazards associated with heat transfer oil systems are analysed |
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8.3 |
Routine maintenance procedures associated with heat oil transfer systems are outlined |
Required Skills and Knowledge
This section describes the skills and knowledge required for this unit. |
Required Skills: |
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Required Knowledge: |
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Evidence Guide
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, the required skills and knowledge, the range statement and the Assessment Guidelines for the Training Package. |
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Critical aspects for assessment and evidence required to demonstrate competency in this unit |
The evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the Elements, Performance Criteria, Required Skills, Required Knowledge and include:
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Context of and specific resources for assessment |
Performance is demonstrated consistently over time and in a suitable range of contexts. Resources for assessment include access to:
In both real and simulated environments, access is required to:
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Method of assessment |
Practical assessment must occur in an:
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate to this unit:
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Guidance information for assessment |
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended. In all cases where practical assessment is used it should be combined with targeted questioning to assess Required Knowledge. Assessment processes and techniques must be appropriate to the language and literacy requirements of the work being performed and the capacity of the candidate. |
Range Statement
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. |
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Causes of loss of steam plant efficiency may include: |
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Boilers and steam plant may include: |
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Failures may include: |
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Constraints may include: |
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Safety valves may include: |
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Unit Sector(s)
Not applicable.
Competency Field
Marine Engineering