Modification History
Not applicable.
Unit Descriptor
Unit descriptor |
This unit describes the performance outcomes, skills and knowledge required to produce routine gravure printed product. |
Application of the Unit
Application of the unit |
This unit requires the individual to operate a gravure press ensuring an efficient production flow that maintains product quality standards. Any production problems are rectified with minimum downtime. The machine is correctly shut down and cleaned according to OHS guidelines. |
Licensing/Regulatory Information
Not applicable.
Pre-Requisites
Prerequisite units |
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Employability Skills Information
Employability skills |
This unit contains employability skills. |
Elements and Performance Criteria Pre-Content
Elements describe the essential outcomes of a unit of competency. |
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the required skills and knowledge section and the range statement. Assessment of performance is to be consistent with the evidence guide. |
Elements and Performance Criteria
ELEMENT |
PERFORMANCE CRITERIA |
1. Maintain routine operation of reel system |
1.1. Reel stand and rewind section are is monitored and adjusted to ensure efficient continuous operation and to maintain correct tension and to ensure no marks, blemishes or damage to finished produc 1.2. Web control system is monitored and adjusted to ensure correct tension and accurate continuous positioning of the web for efficient operation 1.3. Substrate is added to and remove from process according to job instructions 1.4. Sheeting section is monitored and adjusted to ensure quality and efficient product delivery 1.5. Set-off/marking prevention system is monitored and adjusted to ensure quality of printed product without set-off or marking meets the standard of approved proof |
2. Maintain basic gravure printing process |
2.1. Gravure cylinder condition is monitored and adjusted to ensure the quality of printed product meets the standard of the approved proof 2.2. Gravure impression roller condition is monitored and maintained to ensure the quality of printed product meets the standard of approved proof 2.3. Gravure inking system and doctor blade are monitored and adjusted to ensure quality of printed product meets the standard of approved proof 2.4. Drying systems are monitored and adjusted to ensure quality of printed product meets the standard of approved proof 2.5. Basic in -line printing/converting/binding/finishing process(es) are monitored and adjusted to ensure quality of product meets the standard of the approved proof |
3. Maintain routine production process |
3.1. Production process is operated in association with fellow workers and according to company specifications and planned daily schedule 3.2. Production is maintained within OHS requirements and company and manufacturer's specifications 3.3. Manual and/or automatic control is used as per specification 3.4. Performance is monitored and verified using the process control system according to enterprise procedures 3.5. Ink performance, colour, register and position of print are monitored and adjusted throughout production run 3.6. Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention 3.7. Process adjustments to eliminate problems are reported according to enterprise procedures 3.8. Waste is sorted according to enterprise procedures |
4. Identify and rectify faults |
4.1. Problem in gravure machine operation is identified and reported according to enterprise procedures 4.2. Adjustments or corrections are carried out according to specified procedures and consistent with operator's skill level 4.3. Gravure machine operation is checked to ensure correct operation 4.4. Faulty performance of equipment is identified and reported according to enterprise procedures |
5. Conduct shutdown of production process |
5.1. Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures 5.2. Shutdown is conducted in association with fellow workers and in compliance with OHS requirements 5.3. Unused ink is correctly labelled and stored according to manufacturer/supplier specifications and enterprise procedures 5.4. Solid and liquid waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures 5.5. All product is removed from operating area 5.6. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures 5.7. Repair/adjustment is verified prior to resumption of operations |
6. Clean and wash up printing machine at end of print run |
6.1. Cylinders and roller surfaces are cleaned ready for next run 6.2. Inking system is washed up ready for next run, and liquid waste is disposed of according to company and regulatory requirements 6.3. In-line printing/converting/binding/finishing units are cleaned ready for next run 6.4. Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run 6.5. Production records or other documentation are accurately completed where required by enterprise procedures |
Required Skills and Knowledge
REQUIRED SKILLS AND KNOWLEDGE |
This section describes the skills and knowledge required for this unit. |
Required skills |
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Required knowledge |
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Evidence Guide
EVIDENCE GUIDE |
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The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package. |
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Overview of assessment |
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Critical aspects for assessment and evidence required to demonstrate competency in this unit |
Evidence of the ability to:
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Context of and specific resources for assessment |
Assessment must ensure:
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Method of assessment |
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
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Guidance information for assessment |
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:
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Range Statement
RANGE STATEMENT |
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The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. |
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Substrate handling may include: |
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In -line processes may include: |
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Inks /coatings may include: |
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Machines may include: |
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Colour matching systems may include: |
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Design may include: |
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Substrate types may include: |
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Routine may include: |
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Unit Sector(s)
Unit sector |
Competency field
Competency field |
Printing |
Co-requisite units
Co-requisite units |
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