Unit of competency details

Unit Descriptor 

This unit covers the competency required to assist in the construction and operation of a non -permanent inland pipeline distribution system  and to perform liquid transfer operations.

Application of the Unit 

This unit is applicable to environments where a need exists to transfer liquids such as fuel and water over distances ranging from 600 m to 37 km.

This unit applies to personnel working in teams under direct supervision, following set procedures and methods, requiring some discretion and judgement. The size of the team varies and will increase as the length of the pipeline increases.

Employability Skills 

This unit contains employability skills.

Pre-requisite Unit /s 

Nil

Elements describe the essential outcomes of a Unit of Competency.

Performance Criteria describe the required performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the Required Skills and Knowledge and/or the Range Statement. Assessment of performance is to be consistent with the Evidence Guide.

ELEMENT 

PERFORMANCE CRITERIA 

1. Prepare for construction 

1.1 Instructions for the installation, including schematic diagrams , are received and confirmed with supervisor

1.2 Equipment  is selected and inspected for serviceability prior to construction

1.3 Safety equipment  is set-up prior to commencement of construction

1.4 Occupational health and safety (OH&S) requirements and recognised safety precautions are applied throughout the operation in accordance with standard procedures

1.5 Environmentally sustainable work practices are identified, assessed and implemented where feasible

2. Construct an inland pipeline distribution system 

2.1 Inland pipeline distribution system is constructed in accordance with instructions and workplace procedures 

2.2 Pipeline is earthed in accordance with workplace procedures to prevent static discharge

2.3 Inland pipeline distribution system is tested  in accordance with instructions and workplace procedures

2.4 Problems encountered during construction or testing are reported to supervisor

3. Transfer liquid using an inland pipeline distribution system 

3.1 Individual tasks are received and confirmed with supervisor

3.2 Pumping equipment is configured for transfer operations in accordance with workplace procedures

3.3 Fuel is tested  for product contamination and results are recorded

3.4 Contaminated product is quarantined and reported to supervisor

3.5 Communication  is maintained with team members and supervisor throughout fuel transfer operations

3.6 Fuel transfer is conducted in accordance with supervisor's instructions

3.7 Pipeline is pigged as directed by supervisor

3.8 Fuel transfer process is monitored and faults are rectified or reported in accordance with workplace procedures

3.9 Emergencies /incidents  are responded to in accordance with emergency response plans

3.10 Fuel transfer equipment is shut down on completion of transfer operations in accordance with manufacturer's instructions

3.11 Documentation is completed in accordance with workplace procedures

4. Maintain an inland pipeline distribution system 

4.1 Pipeline and pumping equipment is inspected and results are reported to appropriate personnel in accordance with workplace procedures

4.2 Pipeline and pumping equipment is maintained in accordance with manufacturers' instructions and workplace maintenance procedures

4.3 Minor repairs  within scope of own responsibilities are carried out when required

4.4 Maintenance and repair tasks are recorded and reported in accordance with workplace procedures

5. Recover equipment 

5.1 Inland pipeline distribution system is decommissioned  in accordance with instructions and workplace procedures

5.2 Equipment is recovered and inspected in accordance with workplace procedures

5.3 Site is refurbished in accordance with organisational environmental policies and procedures

REQUIRED SKILLS AND KNOWLEDGE 

This describes the essential skills and knowledge and their level, required for this unit.

Required Skills 

• control fuel spills and fires
• interpret fuel markings and panels
• interpret technical diagrams and publications
• operate communications equipment
• operate fuel transfer systems

Required Knowledge 

• characteristics and capabilities of fuel pipelines and pumping equipment
• communication procedures
• dangerous goods handling procedures
• first aid
• fuel testing procedures
• functions and responsibilities of team members
• hazard control methods associated with fuel products
• maintenance procedures for fuel transfer systems
• relevant OH&S and pollution control legislation and policies

EVIDENCE GUIDE 

Critical aspects for assessment and evidence required to demonstrate competency in this unit 

Assessment must confirm the ability to:

• construct a pipeline system which is greater than 1 km in length and utilises a minimum of two pumps.

Consistency in performance 

Competency should be demonstrated over time to ensure the candidate is assessed across a wide variety of situations within the workplace.

Context of and specific resources for assessment 

Context of assessment 

Competency should be assessed in the workplace or a simulated environment.

Specific resources for assessment 

Access is required to:

• fuel pipelines, pumping equipment and suitable fuel products
• safety equipment and personal protective equipment
• specific workplace operating procedures and publications.

RANGE STATEMENT 

The Range Statement relates to the Unit of Competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised  wording in the Performance Criteria is detailed below.

Non-permanent inland pipeline distribution system may include 

Filters

Fittings

Metres

Pipes

Pumps

Schematic diagrams may include 

Pigging system

Pipelines

Pumps

Safety equipment

Valves

Equipment may include 

150 mm/100 mm fuel equipment including:

• fittings
• fuel metering equipment
• pipelines and hoses
• pumps
• valves

Pigging system

Safety equipment may include 

Emergency spill kits

Fire extinguishers

First aid kits

Personal protective equipment including:

• eye protection
• hearing protection
• high visibility clothing
• gloves
• safety headwear and footwear

Workplace procedures may include 

Australian Standards

Briefs

Duty statements

Fire orders

Legislative requirements

Manufacturers' handbooks, industry specifications and technical instructions

OH&S regulations

Organisational policies and procedures

Pollution control plan

Procedure manuals

Relevant state/territory or federal legislation

Standard Operating Procedures

Technical procedures

Written or verbal instructions

Testing distribution system may include 

Conducting pressure testing

Ensuring a closed system

Ensuring installation conforms to schematic diagram

Pressing the line with air

Security of all components, fittings and fasteners

Testing fuel for product contamination must include testing 

Appearance

Particulate

Water

Communication methods may include 

Hand signals

Radio communications

Emergencies /incidents may include 

Exposure to toxic fumes and substances

Fuel fires and explosions

Fuel spills, leaks and ruptures

Minor repairs may include 

Emergency repairs to hoses

Decommissioning may include 

Deconstructing the system

Pigging the pipeline

Co-requisite Unit /s 

Nil