Assessment Requirements for PPMFCO340 Troubleshoot and rectify finishing and converting systems

Release: 2

Assessment Requirements for PPMFCO340 Troubleshoot and rectify finishing and converting systems

Modification History

Release	Comments
Release 2	This version released with PPM Pulp and Paper Manufacturing Training Package Version 2.0.
Release 1	This version released with PPM Pulp and Paper Manufacturing Training Package Version 1.0.

Performance Evidence

An individual demonstrating competency must satisfy all of the elements and performance criteria in this unit. There must be evidence that the individual has:

analysed and rectified finishing and converting processes and systems, at least twice in line with required enterprise intervals

selected and used appropriate troubleshooting methods in finishing and converting systems

identified and rectified faults in plant, equipment and product quality and system performance, relevant to finishing and converting processes

used electronic and other control systems, including portable control devices, touch screens or robotics to control equipment and processes as required during troubleshooting

communicated effectively and working safely with others in the work area when rectifying finishing and converting systems.

Knowledge Evidence

An individual must be able to demonstrate the knowledge required to perform the tasks outlined in the elements and performance criteria of this unit. This includes knowledge of:

organisational procedures relevant to workplace health and safety with particular emphasis on:

use of personal protective equipment (PPE)

equipment lock out and isolation procedures

handling chemicals and hazardous substances, including spill and disposal guidelines

plant clearance requirements

emergency procedures and responses

job safety analysis documentation and processes

plant permit systems and processes

high risk load shifting licensing requirements where relevant

major hazard facility requirements where relevant

documentation and workplace procedures relevant to troubleshooting and rectifying finishing and converting systems in the pulp and paper industry and including:

standard operating procedures (SOP)

production needs including output targets, production scheduling quality requirements, resources and energy use, waste minimisation

quality procedures

environmental sustainability requirements/practices

machinery and plant manufacturing operating manuals

enterprise policies and procedures

safety data sheets

SOP, risks and hazard identification and housekeeping

maintenance logs, job sheets and production instructions

process and instrument diagrams

finishing and converting system, processes and associated services sufficient to troubleshoot including:

plant layout

principles of operation

causes and effects of adjustments made to finishing and converting plant and processes

relationships between finishing and converting systems, processes and associated services

materials used in finishing and converting processes which includes:

parent roll or reel

lotion

shrink and stretch wraps

pallets

sheet paper

labelling and stencilling

wrap paper

customer rolls

boxes

polythene wrap

glues

cartons

strapping

printing

inks

shippers

reams

signs and labels

core board

scent

rolls

quality tests and checks used in finishing and converting processes which includes:

roll density

core slippage

damaged packaging

reel hardness

core size

colour matching

bulk

core strength

sheet size

roll appearance

print quality

cut quality

machine direction and cross direction tensiles

core scenting

packaged product

stretch

roll size

perforations

product identification

warehousing records

troubleshooting methods applicable to the operation of finishing and converting systems

sampling and testing for plant and system operations, and process monitoring - purpose, standards and procedures as per site agreements

electronic and other control systems, operation and application to make appropriate adjustments that control finishing and converting processes, within level of responsibility.

Assessment Conditions

Assessment of skills must take place under the following conditions:

physical conditions:

a workplace or a productive environment that accurately reflects performance in a workplace

resources, equipment and materials:

access to the full range of tools, equipment and resources involved in integrated continuous manufacturing of finishing and converting operations in a pulp or paper manufacturing facility

electronic control systems which includes portable, touch screens or robotics

PPE required for operating finishing and converting systems

specifications:

sample workplace documentation on workplace health and safety procedures, risks and hazards identification procedures, environmental and safe working requirements/practices, SOP and housekeeping requirements.

Assessors of this unit must satisfy the requirements for assessors in applicable vocational education and training legislation, frameworks and/or standards.

Links

Companion Volumes, including Implementation Guides, are available at VETNet - https://vetnet.education.gov.au/Pages/TrainingDocs.aspx?q=12998f8d-d0ac-40bc-a69e-72a600d4fd93