PMB40107 Certificate IV in Polymer Technology

Release 2

PMB40107 Certificate IV in Polymer Technology

Modification History

Release 2 - Addition of five new elective units for rubber/tyre sector. Imported units updated to latest versions. Equivalent.

Release 1 - Initial release.

Description

Job roles/employment outcomes

The Certificate IV in Polymer Technology is intended for senior operators and polymer technicians. These technicians may be process-based and directly involved in production, or they may be based elsewhere, e.g. in a laboratory, although they will typically still have functions on the production floor.

The technician will typically be involved in trialling and solving more complex problems which require greater theoretical knowledge, combined with an understanding of the production process and equipment.

Application

This industry manufactures a wide range of polymer products and components ranging from consumer products to components to be included in other commercial, industrial or consumer products. Much of it is long runs of standard products, but equally it may be short runs/one offs of specialised products. It uses a wide range of natural and synthetic polymers covering thermoplastics as well as thermosetting polymers.

The products from this industry may be components in automobiles, aeroplanes and marine craft as well as domestic appliances and industrial and commercial plant and equipment. It may also be electrical or data cabling. They may equally be consumer products such as paint brushes, tooth brushes, lunch boxes or carry bags.

People with this qualification may be expected to undertake a technician role on the shop floor, from a base in a laboratory or office. They will be competent to operate production equipment and perform a range of support functions and will also undertake advanced problem solving and will participate in product or process improvement.

Training programs for this qualification are suitable to be undertaken as part of a formal training contract with an employer under an Australian Traineeship or Apprenticeship arrangement.

Pathways into the qualification

This qualification may be accessed by direct entry, or entry may also be gained through PMB30107 Certificate III in Polymer Processing

Units of competency contained within this qualification may be common with other manufacturing qualifications and credit should be granted towards this qualification where competency has already been achieved. Credit should also be granted towards this qualification where competency has been achieved in units of competency contained within relevant skill sets.

The units of competency in this qualification reflect competencies which are practiced within the industry and recognition of prior learning (RPL) should be granted where there is sufficient evidence of competency from work-based experience.

Pathways from the qualification

Further qualification pathways from this qualification include PMB50107 Diploma of Polymer Technology

Additional qualification advice

MSA41108 Certificate IV in Competitive Manufacturing is available for those who need a more generalist qualification covering the application of good manufacturing practice and lean principles.

Licensing considerations

There are no specific licences that relate to this qualification. However, units of competency in this qualification may provide the underpinning knowledge and skills required for various licences. Local regulations should be checked for details.

Pathways Information

Not applicable.

Licensing/Regulatory Information

Not applicable.

Entry Requirements

Not applicable.

Employability Skills Summary

EMPLOYABILITY SKILLS QUALIFICATION SUMMARY
Employability Skill	Industry/enterprise requirements for this qualification include:
Communication	complete logs and reports document and record information identify and maintain documentation consult with key personnel develop system for communicating maintain document control system record and report test results
Teamwork	work as part of a team identify own role and responsibility within a team contribute to development of team work plans provide support to others in the work area undertake appropriate and effective communication with team members
Problem solving	recognise and diagnose problems implement appropriate corrective action rectify equipment and quality problems diagnose production equipment problems apply knowledge of materials, product purpose and processes check performance of equipment and make approved adjustments make adjustments to remedy faults and non-conformity use material and process knowledge to solve problems
Initiative and enterprise	develop policies make adjustments to improve equipment performance anticipate the impact of the process on the product determine problems needing action suggest options for improvement recommend corrective and/or optimisation actions monitor and adjust schedules in response to operational variations
Planning and organising	plan work organise materials, consumables and personnel develop work plans schedule activities determine resources required determine urgency and timeliness factors in planning prepare for trial organise polymer tests
Self-management	operate within appropriate time constraints and work standards select and use appropriate equipment, materials, processes and procedures demonstrate consistent performance locate, interpret and apply relevant information
Learning	identify sources of information to expand knowledge and understanding recognise limits of own professional expertise and consult specialists as necessary participate in improvement procedures participate in development of continuous improvement strategies consult with appropriate personnel to refine performance access manufacturer manuals/specifications to expand knowledge
Technology	interpret data and information on equipment identify characteristics and capabilities of equipment trial equipment, process and product interpret polymer morphology and phase diagrams interpret polymer tests perform material and product tests

Packaging Rules

Packaging Rules

To be awarded the Certificate IV in Polymer Technology competency must be achieved in twenty eight (28) units of competency.

four (4) core units of competency

twenty four (24) elective units of competency, as specified below.

Note: Where prerequisite units apply, these must be considered in the total number of units chosen. Please refer to individual units for details.

Core units of competency

Unit code	Unit title	Prerequisites
MSS402051A	Apply quality standards
MSAENV272B	Participate in environmentally sustainable work practices
MSAPMOHS200A	Work safely
MSAPMSUP210A	Process and record information

Elective units of competency

Select twenty four (24) units of competency, as specified below:

a minimum of three (3) units from Group A

a minimum of two (2) units from Group B

the remainder of units may be chosen from Groups A, B and C, to bring the total number of electives to twenty four (24).

Note: Up to ten (10) of the elective units may be chosen from other qualifications in this Training Package, other endorsed Training Packages and accredited courses, as specified in Groups B and C.

Group A

Unit code	Unit title	Prerequisites
MSAPMOPS400A	Optimise process/plant area	*
MSAPMOPS401A	Trial new process or product
MSAPMOPS404A	Coordinate maintenance
MSAPMOPS405A	Identify problems in fluid power system
MSAPMOPS406A	Identify problems in electronic control systems
PMBPROD430B	Trial a new die/tool
PMBPROD431B	Trial a new, advanced or complex mould
PMBTECH401B	Predict polymer properties and characteristics	*
PMBTECH402B	Set advanced or complex dies	*
PMBTECH403B	Test fibre-composites materials and laminates
PMBTECH404B	Mould chemical resistant and/or fire retardant fibre-composites	*
PMBTECH405B	Repair damaged fibre-composites structures	*
PMBTECH406A	Diagnose production equipment problems
A maximum of two (2) units may be chosen from the units available in Group A of PMB50107 Diploma of Polymer Technology.

Group B

Unit code	Unit title	Prerequisites
MEM15001B	Perform basic statistical quality control
MSS403010A	Facilitate change in an organisation implementing competitive systems and practices
MSS403002A	Ensure process improvements are sustained
MSS403021A	Facilitate a Just in Time system
MSS403040A	Facilitate and improve implementation of 5S
MSS404050A	Undertake process capability improvements	*
MSS403051A	Mistake proof an operational process
MSS404052A	Apply statistics to operational processes
MSAENV472B	Implement and monitor environmentally sustainable work practices
MSAPMOHS300A	Facilitate the implementation of OHS for a work group	*
MSAPMOHS400A	Contribute to OHS management system	*
MSAPMOHS401A	Assess risk
MSAPMSUP300A	Identify and implement opportunities to maximise production efficiencies	*
MSAPMSUP301A	Apply HACCP to the workplace
MSAPMSUP303A	Identify equipment faults
MSAPMSUP309A	Maintain and organise workplace records
MSAPMSUP310A	Contribute to the development of plant documentation
MSAPMSUP330A	Develop and adjust a production schedule
MSAPMSUP382A	Provide coaching/mentoring in the workplace
MSAPMSUP383A	Facilitate a team
MSAPMSUP390A	Use structured problem solving tools
MSAPMSUP400A	Develop and monitor quality systems
MSL973001A	Perform basic tests
MSL974003A	Perform chemical tests and procedures
PMBPROD336A	Inspect heavy off-the-road tyres
PRBPROD337A	Prepare heavy off-the-road tyres for repair
PMBPROD338A	Repair heavy off-the-road tyres
PMBPROD340A	Cure heavy off-the-road tyre repairs
PMBPROD341A	Finish heavy off-the-road tyre repairs
TLID3011A	Conduct specialised forklift operation
Up to two (2) relevant units may be chosen from this Training Package, other endorsed Training Packages and accredited courses, where those units are available at Certificate IV.

Group C

Unit code	Unit title	Prerequisite
FPICOT2206B	Cross cut materials with a hand-held chainsaw
LMTGN2008B	Coordinate work of team/section
MEM03001B	Perform manual production assembly
MEM03006B	Set assembly stations	*
MEM09002B	Interpret technical drawing
MEM09003B	Prepare basic engineering drawing	*
MEM11005B	Pick and process order
MEM11006B	Perform production packaging
MEM11007B	Administer inventory procedures
MEM12023A	Perform engineering measurements
MEM13003B	Work safely with industrial chemicals
MEM15001B	Perform basic statistical quality control
MEM15003B	Use improvement processes in team activities	*
MEM15004B	Perform inspection
MEM16006A	Organise and communicate information
MEM16007A	Work with others in a manufacturing, engineering or related environment
MEM16008A	Interact with computing technology
MEM18001C	Use hand tools
MEM18002B	Use power tools/hand held operations
MSS402002A	Sustain process improvements
MSS402020A	Apply quick changeover procedures
MSS402021A	Apply Just in Time procedures
MSS402030A	Apply cost factors to work practices
MSS402040A	Apply 5S procedures
MSS402050A	Monitor process capability
MSS402060A	Use planning software systems in operations
MSS402080A	Undertake root cause analysis
MSAPMOHS100A	Follow OHS procedures
MSAPMOHS110A	Follow emergency response procedures
MSAPMOHS205A	Control minor incidents
MSAPMOHS210B	Undertake first response to non-fire incidents
MSAPMOHS212A	Undertake first response to fire incidents
MSAPMOHS216A	Operate breathing apparatus
MSAPMOHS217A	Gas test atmospheres
MSAPMOHS220A	Provide initial first aid response
MSAPMOPS100A	Use equipment
MSAPMOPS101A	Make measurements
MSAPMOPS102A	Perform tasks to support production
MSAPMOPS200A	Operate equipment
MSAPMOPS212A	Use enterprise computers or data systems
MSAPMOPS244A	Layout and cut materials
MSAPMOPS363A	Organise on site work
MSAPMPER200C	Work in accordance with an issued permit
MSAPMPER201A	Monitor and control work permits
MSAPMPER205C	Enter confined space	*
MSAPMPER300C	Issue work permits	*
MSAPMSUP100A	Apply workplace procedures
MSAPMSUP101A	Clean workplace or equipment
MSAPMSUP102A	Communicate in the workplace
MSAPMSUP106A	Work in a team
MSAPMSUP172A	Identify and minimise environmental hazards
MSAPMSUP200A	Achieve work outcomes
MSAPMSUP201A	Receive or despatch goods
MSAPMSUP204A	Pack products or materials
MSAPMSUP205A	Transfer loads
MSAPMSUP230A	Monitor process operations
MSAPMSUP240A	Undertake minor maintenance
MSAPMSUP273A	Handle goods
MSAPMSUP280A	Manage conflict at work
MSAPMSUP291A	Participate in continuous improvement
MSAPMSUP292A	Sample and test materials and product
PMBFIN201C	Finish products and components
PMBFIN202C	Fit attachments to products
PMBFIN203C	Repair product imperfections
PMBFIN205C	Hand decorate products
PMBHAN103C	Shift materials safely by hand
PMBHAN208C	Store products
PMBPREP201B	Prepare moulds for composites production
PMBPREP205C	Assemble materials and equipment for production
PMBPREP206C	Prepare materials to formulae
PMBPREP301C	Set up and prepare for production
PMBPREP303C	Set up equipment for continuous operation
PMBPREP304C	Set a die
PMBPREP305B	Change extrusion die and setup
PMBPROD206B	Operate ancillary equipment
PMBPROD207B	Operate calender
PMBPROD209C	Operate cable winding equipment
PMBPROD210B	Operate injection moulding equipment
PMBPROD211B	Operate blow moulding equipment
PMBPROD212B	Operate thermoforming equipment
PMBPROD213B	Operate extruders
PMBPROD216B	Operate blown film equipment
PMBPROD217B	Operate printing equipment
PMBPROD221B	Operate rotational moulding equipment
PMBPROD229B	Operate polystyrene shape moulding equipment
PMBPROD233B	Operate film conversion equipment
PMBPROD235C	Use materials and process knowledge to complete work operations
PMBPROD236C	Operate hand held air/power equipment for production processes
PMBPROD237C	Splice cables
PMBPROD238A	Perform creel rack operations
PMBPROD239A	Build reinforced conveyor belts
PMBPROD240C	Cut materials
PMBPROD241C	Lay up rubber lining or lag pulleys
PMBPROD242A	Bond polymers to surfaces
PMBPROD245C	Fabricate materials
PMBPROD246C	Hand mix materials
PMBPROD247C	Hand lay up composites
PMBPROD248C	Prepare surfaces for coating
PMBPROD249B	Apply liquid surface coatings
PMBPROD251B	Apply gel coat or other polymer surface finish
PMBPROD252C	Operate compounding equipment
PMBPROD253C	Operate an internal mill blender
PMBPROD254C	Operate an open mill blender
PMBPROD255C	Operate mixing equipment
PMBPROD259C	Operate granulating equipment
PMBPROD261B	Operate continuous vulcanising equipment
PMBPROD262B	Operate tyre curing equipment
PMBPROD263B	Operate retread curing equipment
PMBPROD264C	Check recycle wash process
PMBPROD265C	Operate portable vulcanising equipment
PMBPROD266B	Prepare tyre casings for retreading
PMBPROD267B	Operate steel cutting equipment
PMBPROD268B	Operate bead coiling equipment
PMBPROD270B	Operate injection blow moulding equipment
PMBPROD280B	Operate resin-glass depositor equipment
PMBPROD281B	Finish composite products
PMBPROD282B	Assemble mould
PMBPROD283B	Demould product
PMBPROD284B	Operate open flame moulding equipment
PMBPROD285A	Operate computer controlled equipment
PMBPROD287B	Weld plastics materials
PMBPROD290B	Operate filament winding equipment
PMBPROD291B	Operate resin infusion moulding equipment
PMBPROD292B	Operate pultrusion equipment
PMBPROD293B	Operate vacuum bagging equipment
PMBPROD294B	Operate resin transfer moulding equipment
PMBPROD295B	Operate composite sheeting equipment
PMBPROD296B	Operate centrifugal casting equipment
PMBPROD297B	Operate equipment using moulding compounds
PMBPROD298B	Operate equipment using pre-preg material
PMBPROD300B	Produce products
PMBPROD301C	Draw wire
PMBPROD302C	Bunch and strand wire
PMBPROD303C	Lay up and tape cables
PMBPROD304C	Wind products onto drums
PMBPROD305C	Colour optical fibre
PMBPROD306B	Prepare and start equipment for production
PMBPROD307C	Produce calendered products	*
PMBPROD308B	Take a machine out of production
PMBPROD309C	Produce electroplated products
PMBPROD310C	Produce injection moulded products	*
PMBPROD311C	Produce blow moulded products	*
PMBPROD312C	Produce continuous thermoforming products	*
PMBPROD313C	Produce extruded products	*
PMBPROD314C	Produce compression moulded products
PMBPROD315C	Produce polyurethane foam
PMBPROD316C	Produce blown film	*
PMBPROD317C	Print and decorate rigid products	*
PMBPROD318C	Build first stage tyres
PMBPROD319C	Build up rollers
PMBPROD320C	Produce foam injected mouldings
PMBPROD321B	Produce rotational moulded products	*
PMBPROD323C	Produce powder coated products
PMBPROD324B	Inspect tyres for retreading
PMBPROD325B	Lay on tyre retreads
PMBPROD326B	Inspect tyres
PMBPROD327B	Produce finished tyres
PMBPROD328C	Produce sheet feed vacuum forming products
PMBPROD329C	Produce polystyrene shape moulded products	*
PMBPROD330A	Make moulds for formed products
PMBPROD331C	Produce printed and decorated film
PMBPROD332C	Produce thermally bent products
PMBPROD333B	Convert plastic film	*
PMBPROD334A	Produce products using twin screw extruders
PMBPROD335C	Build second stage tyres
PMBPROD339A	Produce reinforced conveyor belts	*
PMBPROD343C	Shut down plant area
PMBPROD347B	Produce composites using hand lamination	*
PMBPROD349B	Produce liquid surface coated products	*
PMBPROD352A	Produce compounded materials	*
PMBPROD353B	Compound materials using an internal mill blender	*
PMBPROD354B	Compound materials using an open mill blender	*
PMBPROD355B	Make pattern/plug for composites moulds	*
PMBPROD356C	Construct moulds for composite products	*
PMBPROD357C	Construct jigs and fixtures
PMBPROD358C	Develop patterns	*
PMBPROD360B	Produce centrifugally cast polyurethane products	*
PMBPROD362B	Produce gravity cast polyurethane products	*
PMBPROD367B	Remove and replace conveyor belts
PMBPROD368B	Repair conveyor belt carcass	*
PMBPROD369B	Repair conveyor belt covers	*
PMBPROD370B	Produce injection blow moulded products	*
PMBPROD372B	Produce fibre optic preforms
PMBPROD373B	Draw optical fibre
PMBPROD375B	Vulcanise products using an autoclave
PMBPROD376A	Splice steel cord conveyor belts	*
PMBPROD377A	Splice fabric ply conveyor belts	*
PMBPROD378A	Splice solid woven conveyor belts	*
PMBPROD380B	Produce composites using chopper gun/depositor	*
PMBPROD384A	Operate multi-axis router
PMBPROD385A	Program computer controlled equipment
PMBPROD387B	Produce welded plastics materials	*
PMBPROD390B	Produce composites using filament winding	*
PMBPROD391B	Produce composites using resin infusion	*
PMBPROD392B	Produce composites using pultrusion	*
PMBPROD393B	Produce composites using vacuum bagging	*
PMBPROD394B	Produce composites using resin transfer moulding	*
PMBPROD395B	Produce composite sheet products	*
PMBPROD396B	Produce composites using centrifugal casting	*
PMBPROD397B	Produce composites using moulding compounds	*
PMBPROD398B	Produce composites using pre-pregs	*
PMBTECH301B	Use material and process knowledge to solve problems
PMBTECH302A	Modify existing compounds
PMBTECH303A	Make minor modifications to products
PMBWASTE101C	Collect waste for recycling or safe disposal
PMBWASTE302C	Coordinate waste disposal
PMBWELD301B	Butt weld polyethylene plastic pipelines
PMBWELD302B	Electrofusion weld polyethylene pipelines
PMBWELD303B	Install polyethylene (non-pressure) drainage pipelines
PMBWELD304B	Design polyethylene (non-pressure) drainage pipelines	*
PMBWELD305B	Install polyethylene plastic pressure pipelines
PMBWELD306B	Design polyethylene plastic pressure pipelines	*
PMBWELD307B	Install high temperature plastic pressure pipelines
PMBWELD308B	Install PVC plastic pressure pipelines
PMBWELD309B	Weld plastic using extrusion techniques
PMBWELD310B	Design PVC plastic pressure pipelines	*
PMBWELD311B	Design high temperature plastic pressure pipelines	*
RIIRIS201B	Conduct local risk control
TAEASS301B	Contribute to assessment
TAEASS401B	Plan assessment activities and processes
TAEASS402B	Assess competence
TAEASS403B	Participate in assessment validation
TAEDEL301A	Provide work skill instruction
TLID2010A	Operate a forklift
Up to eight (8) relevant units may be chosen from this Training Package, other endorsed Training Packages and accredited courses, where those units are available at Certificates II or III. (Note that a maximum of four (4) of these units can be available at Certificate II).