Assessment Requirements for FBPPBK2004 Manufacture wafer products

Release: 1

Assessment Requirements for FBPPBK2004 Manufacture wafer products

Modification History

Release	Comments
Release 1	This version released with FBP Food, Beverage and Pharmaceutical Training Package Version 1.0.

Performance Evidence

An individual demonstrating competency must satisfy all of the elements and performance criteria in this unit.

There must be evidence that the individual has set up, operated, adjusted and shut down a wafer manufacturing process on at least three separate occasions, including:

accessing workplace information to identify wafer production requirements

selecting, fitting and using personal protective equipment

confirming supply of necessary materials and services, including confirming quality, quantity and temperature of batter

conducting pre-start checks, including:

inspecting equipment condition to identify any signs of wear

selecting appropriate settings and/or related parameters

cancelling isolation or lock outs

confirming that related equipment is clean and correctly configured for processing requirements

positioning sensors and controls correctly

ensuring scheduled maintenance has been carried out

confirming that all safety guards are in place and operational

ensuring correct batter is supplied and confirm settings, including:

wafer plates are selected for product type

oven settings for product type

web/chain speed settings

depositing rate settings

starting, operating, monitoring and adjusting process equipment to achieve required outcomes, including monitoring control points and conducting inspections as required to confirm process remains within specification, including:

wafer size (width, length and thickness)

wafer texture, colour and weight

wafer moisture level

using process control systems according to workplace procedures

monitoring supply and flow of materials to and from the process

taking corrective action in response to out-of-specification results in line with own role and responsibilities

following work health and safety procedures, including:

responding to and/or reporting equipment failure

locating emergency stop functions on equipment

shutting down equipment in response to an emergency situation

following isolation and lock out/tag out procedures to take process and related equipment off-line in preparation for cleaning and/or maintenance within level of responsibility

completing workplace records as required

applying environmental and food safety policies and procedures to work practices, including:

maintaining work area to meet housekeeping standards

cleaning and sanitising equipment according to workplace procedures.

Knowledge Evidence

An individual must be able to demonstrate the knowledge required to perform the tasks outlined in the elements and performance criteria of this unit. This includes knowledge of:

purpose and basic principles of each stage of the wafer manufacturing process

basic operating principles of equipment, including:

main equipment components

status and purpose of guards

equipment operating capacities and applications

purpose and location of sensors and related feedback instrumentation

typical equipment faults and related causes, including signs and symptoms of faulty equipment, loss of power, and early warning signs of potential problems

the flow of the wafer manufacturing process and the effect of outputs on downstream processes

basic operating principles of process control, including the relationship between control panels and systems and wafer products manufacturing equipment

specifications and quality characteristics to be achieved by the wafer manufacturing process, including:

quality requirements of materials

effect of variation on wafer manufacturing process performance

changes which occur in product during processing

operating requirements and parameters and corrective action required where operation is outside specified operating parameters

methods used to monitor the wafer manufacturing process, including:

inspecting, measuring and testing as required by the wafer products manufacturing process

inspection or test points (control points) in the process

related procedures and recording requirements

common causes of variation and corrective action required

work health and safety hazards and controls, including:

routine shut down for wafer manufacturing process

emergency shut downs

procedures to follow in the event of a power outage

isolation, lock out and tag out procedures and responsibilities

procedures and responsibility for reporting production and performance information

environmental and food safety issues and controls relevant to the wafer manufacturing process, including:

waste and rework collection and handling procedures

contamination and food safety risks

cleaning and sanitation procedures.

Assessment Conditions

Assessment of this unit of competency must take place under the following conditions:

physical conditions:

a commercial bakery or an environment that accurately represents workplace conditions

resources, equipment and material:

cleaning procedures, materials and equipment

personal protective clothing and equipment

depositing, baking, and related equipment used in wafer production

wafer plates

batter to meet production requirements

documentation or technology for recording information

specifications:

work instructions including control points and wafer manufacturing processing parameters

production schedule and recipe and batch specifications for wafer products

workplace procedures for operating wafer products manufacturing process

information on equipment capacity and operating parameters

relationships (internal and/or external):

workplace supervisor

timeframes:

according to work requirements.

Assessors of this unit must satisfy the requirements for assessors in applicable vocational education and training legislation, frameworks and/or standards.

Links

Companion Volumes, including Implementation Guides, are available at VETNet: - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=78b15323-cd38-483e-aad7-1159b570a5c4