Assessment Requirements for FBPGRA2006 Operate a scalping and grading process

Release: 1

Assessment Requirements for FBPGRA2006 Operate a scalping and grading process

Modification History

Release	Comments
Release 1	This version released with FBP Food, Beverage and Pharmaceutical Training Package version 1.0.

Performance Evidence

An individual demonstrating competency must satisfy all of the elements and performance criteria in this unit.

There must be evidence that, on at least one occasion, the individual has:

conducted pre-start checks on machinery used for scalping and grading

started, operated, monitored and adjusted process equipment for the separation of the break stock (chop) into appropriate flows to the next break, purifiers and sizing rolls to achieve required quality outcomes

selected, fitted and used personal protective equipment

taken corrective action in response to typical faults and inconsistencies

completed workplace records as required

applied safe work practices and identified work health and safety hazards and controls

safely shut down equipment

applied food safety procedures to work practices.

Knowledge Evidence

An individual must be able to demonstrate the knowledge required to perform the tasks outlined in the elements and performance criteria of this unit. This includes knowledge of:

purpose and basic principles of the scalping and grading process

basic operating principles of equipment, including:

main equipment components

status and purpose of guards

equipment operating capacities and applications

the purpose and location of sensors and related feedback instrumentation

services required and action to take if services are not available

the flow of the scalping and grading process and the effect of outputs on downstream flour milling processes

quality characteristics to be achieved by the scalping and grading process

quality requirements of materials and effect of variation on scalping and grading process performance

operating requirements and parameters and corrective action required where operation is outside specified operating parameters

typical equipment faults and related causes, including:

signs and symptoms of faulty equipment

early warning signs of potential problems

methods used to monitor the scalping and grading production process, including inspecting, measuring and testing as required by the process

inspection or test points (control points) in the scalping and grading process and the related procedures and recording requirements

contamination and food safety risks associated with the scalping and grading process and related control measures

common causes of variation and corrective action required

work health and safety hazards and controls

requirements of different shutdowns as appropriate to the scalping and grading process and workplace production requirements, including:

emergency and routine shutdowns

procedures to follow in the event of a power outage

isolation, lock out and tag out procedures and responsibilities

procedures and responsibility for reporting production and performance information

environmental issues and controls relevant to the scalping and grading process, including waste and re-work collection and handling procedures

basic operating principles of process control, including the relationship between control panels and systems and the physical equipment

routine maintenance procedures for operating a scalping and grading process

cleaning and sanitation procedures for operating a scalping and grading process.

Assessment Conditions

Assessment of skills must take place under the following conditions:

physical conditions:

a workplace or an environment that accurately represents workplace conditions

resources, equipment and materials:

personal protective clothing and equipment required for operation and monitoring of equipment and processes used for scalping and grading stock

production schedule and batch instructions

scalping and grading process and related equipment and services

stock required for the scalping and grading process

cleaning procedures, materials and equipment as required

specifications:

work procedures, including advice on safe work practices, food safety, quality and environmental requirements

information on equipment capacity and operating parameters.

Assessors of this unit must satisfy the requirements for assessors in applicable vocational education and training legislation, frameworks and/or standards.

Links

Companion Volumes, including Implementation Guides, are available at VETNet: - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=78b15323-cd38-483e-aad7-1159b570a5c4