Assessment Requirements for FBPBPG2001 Operate the bottle supply process

Release: 1

Assessment Requirements for FBPBPG2001 Operate the bottle supply process

Modification History

Release	Comments
Release 1	This version released with FBP Food, Beverage and Pharmaceutical Training Package Version 2.0.

Performance Evidence

An individual demonstrating competency must satisfy all of the elements and performance criteria in this unit.

There must be evidence that the individual has safely and effectively prepared for, started up, operated and shut down all items of equipment involved in a bottle supply process on at least one occasion, including:

confirming equipment is ready for operation, including checking that:

cleaning and sanitation processes are completed

stripping plates, rubber (pickup) cups and guides are clean and operational

any adjacent coding equipment is set up and operational

line controls (conveyors) are operational

line lube is operational and being correctly applied

electronic bottle inspector is set up and operational

all equipment is set for correct bottle height

water filters and ultraviolet (UV) sterilising system are operational

bottle feeds are filled with correct screws and stars and accurately aligned

monitoring and adjusting process equipment to achieve required quality outcomes, ensuring:

gas and compressed air pressures are correctly adjusted

quality bottles are depalletised

rinser cycles run effectively

bottles are clean after rinsing

water filtration does not block due to excessive pressure

UV lamps do not fail or exceed prescribed usage limits

levels and faults of bottles ejected by the electronic bottle inspector

taking corrective action in response to typical faults and inconsistencies

liaising with other work areas involved in the bottling process

completing workplace records as required

applying safe work practices and identifying health and safety in the workplace hazards and controls.

Knowledge Evidence

An individual must be able to demonstrate the knowledge required to perform the tasks outlined in the elements and performance criteria of this unit. This includes knowledge of:

purpose and principles of bottle supply equipment

key features of bottle supply equipment and components

links to related processes

stages and changes which occur during the process

effect of process stages on end product

quality characteristics and uses of end product

effect of product and materials on process outcomes

emergency and troubleshooting procedures

process specification, procedures and operating parameters

equipment and instrumentation components, purpose and operation

basic operating principles of process control systems where relevant

services required

significance and methods of monitoring control points

common causes of variation and corrective action required

technological advances that include automation and use of robots

workplace health and safety hazards and controls

routine maintenance requirements

lock-out and tag-out procedures

procedures and responsibility for reporting problems

shutdown and cleaning requirements associated with changeovers and types of shutdown

recording requirements and procedures.

Assessment Conditions

Assessment of skills must take place under the following conditions:

physical conditions:

skills must be demonstrated in a workplace setting or an environment that accurately represents a real workplace

resources, equipment and materials:

a bottling context

bottling resources and consumables

tools and equipment for adjusting and maintaining equipment

personal protective equipment

specifications:

work procedures and operator manuals or instructions.

Assessors of this unit must satisfy the requirements for assessors in applicable vocational education and training legislation, frameworks and/or standards.

Links

Companion Volume Implementation Guides are found in VETNet: - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=78b15323-cd38-483e-aad7-1159b570a5c4