DEFPE005A Assist in the construction and operation of a non-permanent inland pipeline system

Release 2

DEFPE005A Assist in the construction and operation of a non-permanent inland pipeline system

Modification History

Release	TP Version	Comments
2	DEF12V2	Layout adjusted. No changes to content.
1	DEF12V1	Primary release.

Unit Descriptor

This unit covers the competency required to assist in the construction and operation of a non-permanent inland pipeline distribution system and to perform liquid transfer operations.

Application of the Unit

This unit is applicable to environments where a need exists to transfer liquids such as fuel and water over distances ranging from 600 m to 37 km.

This unit applies to personnel working in teams under direct supervision, following set procedures and methods, requiring some discretion and judgement. The size of the team varies and will increase as the length of the pipeline increases.

Licensing/Regulatory Information

Not applicable.

Pre-Requisites

Not applicable.

Employability Skills Information

This unit contains employability skills.

Elements and Performance Criteria Pre-Content

Elements describe the essential outcomes of a Unit of Competency.	Performance Criteria describe the required performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the Range Statement. Assessment of performance is to be consistent with the Evidence Guide.

Elements and Performance Criteria

ELEMENT	PERFORMANCE CRITERIA
1. Prepare for construction	1.1 Instructions for the installation, including schematic diagrams, are received and confirmed with supervisor 1.2 Equipment is selected and inspected for serviceability prior to construction 1.3 Safety equipment is set-up prior to commencement of construction 1.4 Work health and safety (WHS) requirements and recognised safety precautions are applied throughout the operation in accordance with standard procedures 1.5 Environmentally sustainable work practices are identified, assessed and implemented where feasible
2. Construct an inland pipeline distribution system	2.1 Inland pipeline distribution system is constructed in accordance with instructions and workplace procedures 2.2 Pipeline is earthed in accordance with workplace procedures to prevent static discharge 2.3 Inland pipeline distribution system is tested in accordance with instructions and workplace procedures 2.4 Problems encountered during construction or testing are reported to supervisor
3. Transfer liquid using an inland pipeline distribution system	3.1 Individual tasks are received and confirmed with supervisor 3.2 Pumping equipment is configured for transfer operations in accordance with workplace procedures 3.3 Fuel is tested for product contamination and results are recorded 3.4 Contaminated product is quarantined and reported to supervisor 3.5 Communication is maintained with team members and supervisor throughout fuel transfer operations 3.6 Fuel transfer is conducted in accordance with supervisor's instructions 3.7 Pipeline is pigged as directed by supervisor 3.8 Fuel transfer process is monitored and faults are rectified or reported in accordance with workplace procedures 3.9 Emergencies/incidents are responded to in accordance with emergency response plans 3.10 Fuel transfer equipment is shut down on completion of transfer operations in accordance with manufacturer's instructions 3.11 Documentation is completed in accordance with workplace procedures
4. Maintain an inland pipeline distribution system	4.1 Pipeline and pumping equipment is inspected and results are reported to appropriate personnel in accordance with workplace procedures 4.2 Pipeline and pumping equipment is maintained in accordance with manufacturers' instructions and workplace maintenance procedures 4.3 Minor repairs within scope of own responsibilities are carried out when required 4.4 Maintenance and repair tasks are recorded and reported in accordance with workplace procedures
5. Recover equipment	5.1 Inland pipeline distribution system is decommissioned in accordance with instructions and workplace procedures 5.2 Equipment is recovered and inspected in accordance with workplace procedures 5.3 Site is refurbished in accordance with organisational environmental policies and procedures

Required Skills and Knowledge

This describes the essential skills and knowledge and their level, required for this unit.
Required Skills
control fuel spills and fires interpret fuel markings and panels interpret technical diagrams and publications operate communications equipment operate fuel transfer systems
Required Knowledge
characteristics and capabilities of fuel pipelines and pumping equipment communication procedures dangerous goods handling procedures first aid fuel testing procedures functions and responsibilities of team members hazard control methods associated with fuel products maintenance procedures for fuel transfer systems relevant WHS and pollution control legislation and policies

Evidence Guide

Critical aspects for assessment and evidence required to demonstrate competency in this unit	Assessment must confirm the ability to: construct a pipeline system which is greater than 1 km in length and utilises a minimum of two pumps. Consistency in performance Competency should be demonstrated over time to ensure the candidate is assessed across a wide variety of situations within the workplace.
Context of and specific resources for assessment	Context of assessment Competency should be assessed in the workplace or a simulated environment. Specific resources for assessment Access is required to: fuel pipelines, pumping equipment and suitable fuel products safety equipment and personal protective equipment specific workplace operating procedures and publications.

Range Statement

The Range Statement relates to the Unit of Competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording in the Performance Criteria is detailed below.
Non-permanent inland pipeline distribution system may include:	Filters Fittings Metres Pipes Pumps
Schematic diagrams may include:	Pigging system Pipelines Pumps Safety equipment Valves
Equipment may include:	150 mm/100 mm fuel equipment including: fittings fuel metering equipment pipelines and hoses pumps valves Pigging system
Safety equipment may include:	Emergency spill kits Fire extinguishers First aid kits Personal protective equipment including: eye protection hearing protection high visibility clothing gloves safety headwear and footwear
Workplace procedures may include:	Australian Standards Briefs Duty statements Fire orders Legislative requirements Manufacturers' handbooks, industry specifications and technical instructions WHS regulations Organisational policies and procedures Pollution control plan Procedure manuals Relevant state/territory or federal legislation Standard Operating Procedures Technical procedures Written or verbal instructions
Testing distribution system may include:	Conducting pressure testing Ensuring a closed system Ensuring installation conforms to schematic diagram Pressing the line with air Security of all components, fittings and fasteners
Testing fuel for product contamination must include:	Appearance Particulate Water
Communication methods may include:	Hand signals Radio communications
Emergencies/incidents may include:	Exposure to toxic fumes and substances Fuel fires and explosions Fuel spills, leaks and ruptures
Minor repairs may include:	Emergency repairs to hoses
Decommissioning may include:	Deconstructing the system Pigging the pipeline

Unit Sector(s)

Not applicable.