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Qualification details

PPM40216 - Certificate IV in Papermaking Operations (Release 2)

Summary

Usage recommendation:
Superseded
Mapping:
MappingNotesDate
Supersedes and is equivalent to FPP40210 - Certificate IV in Papermaking Operations 05/May/2016
Is superseded by PPM40121 - Certificate IV in Pulp and Paper OperationsTwo qualifications consolidated into one. Packaging rules, core and elective units revised while total number of units remains the same 09/Feb/2022

Releases:
ReleaseRelease date
2 (this release) 24/Oct/2018
(View details for release 1) 06/May/2016


Units of competency

CodeSort Table listing Units of Competency by the Code columnTitleSort Table listing Units of Competency by the Title columnUsage RecommendationSort Table listing Units of Competency by the Usage Recommendation columnEssentialSort Table listing Units of Competency by the Essential column
TAEDES401 - Design and develop learning programsDesign and develop learning programsSupersededElective
TAEASS401 - Plan assessment activities and processesPlan assessment activities and processesDeletedElective
UEPOPS419B - Shut down a steam turbineShut down a steam turbineSupersededElective
PPMCPP210 - Monitor and control coated paper processesMonitor and control coated paper processesSupersededElective
MSAPMOHS220A - Provide initial First Aid responseProvide initial First Aid responseCurrentElective
BSBWHS402 - Assist with compliance with WHS lawsAssist with compliance with WHS lawsSupersededElective
MSS403040 - Facilitate and improve implementation of 5SFacilitate and improve implementation of 5SSupersededElective
TLID2010 - Operate a forkliftOperate a forkliftSupersededElective
PPMPLN420 - Plan a complex activityPlan a complex activitySupersededElective
PPMREC440 - Troubleshoot and rectify chemical recovery operationsTroubleshoot and rectify chemical recovery operationsSupersededElective
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Classifications

SchemeCodeClassification value
ANZSCO Identifier 711311 Paper Products MacHine Operator 
ASCED Qualification/Course Field of Education Identifier 0303 Process And Resources Engineering 
Qualification/Course Level of Education Identifier 511 Certificate IV 
Taxonomy - Industry Sector N/A Paper Products 
Taxonomy - Occupation N/A Primary Resource Senior Operator (Pulp and Paper),Steam Generation / Boilerhouse Senior Operator, Crew/Team Leader (Pulp and Paper),Electricity Generation / Turbine Senior Operator, Crew/Team Leader (Pulp and Paper),Quality Assurance Technician (Manufacturing),Dry End Senior Operator, Crew/Team Leader,Water Services Operator (Pulp and Paper),Paper Finishing and Converting Senior Operator, Crew/Team Leader,Chemical Recovery Senior Operator (Pulp and Paper),Stock Preparation Senior Operator (Pulp and Paper),Wet End Senior Operator, Crew/Team Leader,Coating Senior Operator, Crew/Team Leader 

Classification history

SchemeCodeClassification valueStart dateEnd date
ANZSCO Identifier 711311 Paper Products MacHine Operator 14/Oct/2016 
ASCED Qualification/Course Field of Education Identifier 0303 Process And Resources Engineering 14/Oct/2016 
Qualification/Course Level of Education Identifier 511 Certificate IV 06/May/2016 
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Modification History

Release 

Comments 

Release 2

This version released with PPM Pulp and Paper Manufacturing Training Package Version 2.0

Release 1

This version released with PPM Pulp and Paper Manufacturing Training Package Version 1.0.

Qualification Description

This qualification describes the skills and knowledge of individuals who perform high level technical production roles in a papermaking operation. Work activities involve the application of technical skills and detailed knowledge using discretion and judgement. Individuals in these roles are generally pivotal to the production process, providing complex technical advice and support to a team. They would be expected to apply detailed technical knowledge to solve a range of complex problems relating to equipment, process, output and quality. Work would be carried out independently under general or limited supervision.

Job roles 

A key focus of the qualification, and therefore vocational outcomes, is on skills for troubleshooting and rectifying production papermaking production processes, and will reflect the duties of a senior operator/technician or production specialist in one or more of the following areas:

Fibre/stock preparation and handling; wet end operations; dry end operations; coated paper treatments; finishing and converting; winding and rewinding; quality testing.

Co-located job roles 

Electricity Generation/Turbine; Steam Generation/Boilerhouse; Water Services; Chemical Recovery; Chemical Preparation.

Licensing, legislative, regulatory, or certification requirements apply to some units in this qualification in some states and territories at the time of publication and may differ according to jurisdiction.

Entry Requirements

There are no entry requirements for this qualification.

Packaging Rules

To achieve this qualification, competency must be demonstrated in:

  • 10 units of competency:
  • 6 core units plus
  • 4 elective units.

Elective units must ensure the integrity of the qualification’s Australian Qualification Framework (AQF) alignment and contribute to a valid, industry-supported vocational outcome.

All units within at least one Industry Specific group must be selected. Remaining electives may be selected from the Elective Units list and can include up to two (2)  units from an endorsed Training Package or State/Territory accredited course.

In the Steam Generation sector, if the type of equipment used denotes that a High Risk Work Licence is required, the units MSMBLIC001 and MSMBLIC002 must be used. For equipment use that does not require a High Risk Work Licence, the PPMSTM units may be used.

Core Units 

MEM12024A

Perform computations

MSMENV472

Implement and monitor environmentally sustainable work practices

PPMPRS320

Solve systemic problems in the workplace

PPMQAS420

Co-ordinate in-process quality assurance

PPMWHS320

Maintain WHS processes

TLIE4006

Collect, analyse and present workplace data and information

Industry Specific Elective Units 

Chemical recovery operations 

PPMREC440

Troubleshoot and rectify chemical recovery operations

Coated paper processes 

PPMCPP440

Troubleshoot and rectify coated paper processes

Dry end operations 

PPMDEO440

Troubleshoot and rectify dry end systems

Electrical power generation 

PPMEPG440

Troubleshoot and rectify power generation system

Finishing and converting 

PPMFCO340

Troubleshoot and rectify finishing and converting systems

Steam Generation 

MSMBLIC001

Licence to operate a standard boiler

MSMBLIC002

Licence to operate an advanced boiler

OR

PPMSTM440

Troubleshoot and rectify boiler plant systems

Wet end operations 

PPMWEO440

Troubleshoot and rectify wet end systems

Elective Units 

Business support 

BSBCMM401

Make a presentation

BSBFLM305

Support operational plan

BSBFLM309

Support continuous improvement systems and processes

BSBFLM311

Support a workplace learning environment

BSBLDR402

Lead effective workplace relationships

BSBLDR403

Lead team effectiveness

BSBREL401

Establish networks

BSBRSK401

Identify risk and apply risk management processes

BSBWRK409

Prepare for and participate in dispute resolution

MSMSUP382

Provide coaching/mentoring in the workplace

PPMQAS430

Oversee quality assurance process

Coated paper processes 

PPMCPP210

Monitor and control coated paper processes

PPMCPP320

Prepare and start up coated paper processes

PPMCPP330

Coordinate the shutdown of coated paper processes

Computer / process control equipment 

PPMCSK310

Operate process control equipment

Emergency procedures / safety 

BSBWHS401

Implement and monitor WHS policies, procedures and programs to meet legislative requirements

BSBWHS402

Assist with compliance with WHS laws

BSBWHS403

Contribute to implementing and maintaining WHS consultation and participation processes

BSBWHS404

Contribute to WHS hazard identification, risk assessment and risk control

BSBWHS405

Contribute to implementing and maintaining WHS management systems

BSBWHS409

Assist with workplace monitoring processes

BSBWHS510

Contibute to implementing emergency procedures

MSMWHS110

Follow emergency response procedures

PPMWHS410

Identify, assess and control WHS risk in own work

Environmental monitoring 

PPMENV320

Monitor and control environmental hazards

First aid 

MSAPMOHS220A

Provide initial First Aid response

Laboratory operations 

MSL904002

Perform standard calibrations

Load shifting 

PPMMHV210

Operate overhead crane

TLID2003

Handle dangerous goods/hazardous substances

TLID2010

Operate a forklift

TLID2013

Move materials mechanically using automated equipment

TLID2047

Prepare cargo for transfer with slings

TLID3011

Conduct specialised forklift operations

TLID3024

Use specialised liquid bulk transfer equipment (gravity/pressurised)

TLID3031

Rig load

TLID3035

Operate a boom type elevating work platform

Numeracy 

MSS404052

Apply statistics to operational processes

PPMNUM430

Calculate and analyse production and financial performance

Planning and organising 

BSBADM405

Organise meetings

BSBADM407

Administer projects

MEM14005A

Plan a complete activity

MEM30020A

Develop and manage a plan for a simple manufacturing related project

PPMPLN420

Plan a complex activity

Production support 

MEM18011C

Shut down and isolate machines/equipment

MSS402020

Apply quick changeover procedures 

MSS402040

Apply 5S procedures 

MSS402050

Monitor process capability

MSS403001

Review competitive systems and practices

MSS403002

Ensure process improvements are sustained

MSS403011

Facilitate implementation of competitive systems and practices

MSS403032

Analyse manual handling processes

MSS403040

Facilitate and improve implementation of 5S

MSS403051

Mistake proof an operational process

PPMPRV320

Co-ordinate and direct clothing changes

Quality 

MSMSUP400

Develop and monitor quality systems

Sustainability 

FWPCOT3263

Maintain and contribute to energy efficiency

MSS014003

Optimise sustainability of a process or plant area

TLIU4001

Implement and monitor environmental protection policies and procedures

Training and assessment 

TAEASS301

Contribute to assessment

TAEASS401

Plan assessment activities and processes

TAEASS402

Assess competence

TAEASS403

Participate in assessment validation

TAEASS502

Develop assessment tools

TAEASS505

Lead and coordinate assessment systems and services

TAEDEL401

Plan, organise and deliver group-based learning

TAEDEL402

Plan, organise and facilitate learning in the workplace

TAEDEL404

Mentor in the workplace

TAEDES401

Design and develop learning programs

TAEDES402

Use training packages and accredited courses to meet client needs

TAEDES502

Design and develop learning resources

TAETAS501

Undertake organisational training needs analysis

Turbine operations 

UEPOPS411B

Run up a steam turbine

UEPOPS419B

Shut down a steam turbine

Workplace health and safety 

PPMWHS420

Manage WHS processes

Qualification Mapping Information

Code and title current version 

Code and title previous version 

Comments 

Equivalence status 

PPM40216 Certificate IV in Papermaking Operations Release 2

PPM40216 Certificate IV in Papermaking Operations Release 1

Electives relating to Boiler Operations updated

Equivalent qualification

Links

Companion Volumes, including Implementation Guides, are available at VETNet - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=12998f8d-d0ac-40bc-a69e-72a600d4fd93