Modification History
Release 2 - Imported units updated to current versions. No change in outcomes.
Release 1 - Initial release
Description
This qualification covers the skills and knowledge required to perform a range of high level technical operations within the manufactured mineral products industries.
Job roles /employment outcomes
The Certificate IV in Manufactured Mineral Products is intended for plant technicians.
The technician will typically be involved in solving complex problems which require theoretical knowledge, combined with an understanding of the production process and equipment across the plant.
Application
This qualification is typically used to develop employees performing a technical role that includes an ability to work independently and conduct technical problem solving according to the needs of the work in the manufactured mineral products industries.
Non-technical team leaders, coordinators and supervisors may be better served by a qualification in competitive systems and practices.
People with this qualification may be expected to work in one of the following sectors:
- cement
- precast concrete
- premixed concrete
- clay products
- ceramic products
- float (flat) glass
- glass containers
- refractories
- plaster (both fibrous plaster and plaster boards)
- fibre cement boards
- ground minerals
- abrasive grinding wheels and cutting discs
- other areas.
Training programs for this qualification are suitable to be undertaken as part of a formal training contract with an employer under an Australian Traineeship or Apprenticeship arrangement.
Pathways into the qualification
This qualification may be accessed by direct entry. Credit may be granted towards this qualification by those who have completed PMC30110 Certificate III in Manufactured Mineral Products, MSA30107 Certificate III in Process Manufacturing, MSA30208 Certificate III in Manufacturing Technology or other relevant qualifications. Credit for this qualification may also include units contained within relevant skill sets.
Pathways from the qualification
Further training pathways from this qualification include PMC50110 Diploma of Manufactured Mineral Products, MSS50312 Diploma of Competitive Systems and Practices, MSA50108 Diploma of Manufacturing Technology or other relevant qualifications, including appropriate vocational graduate qualifications.
Additional qualification advice
MSS40312 Certificate IV in Competitive Systems and Practices is available for team leaders at this level who already possess technical skills and who require additional manufacturing practice skills above those available in this qualification.
Pathways Information
Not applicable.
Licensing/Regulatory Information
Licensing considerations
There are no specific licences that relate to this qualification. However, some units of competency in this qualification may have licensing or regulatory requirements. Local regulations should be checked for details.
Entry Requirements
Not applicable.
Employability Skills Summary
Employability Skill |
Industry /enterprise requirements for this qualification |
Communication |
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Teamwork |
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Problem solving |
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Initiative and enterprise |
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Planning and organising |
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Self-management |
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Learning |
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Technology |
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Packaging Rules
Packaging Rules
To be awarded the Certificate IV in Manufactured Mineral Products competency must be achieved in twenty four (24 ) units of competency:
- seven (7 ) core units of competency
- seventeen (17 ) elective units of competency from Groups A and B, chosen as specified below.
Note
Where prerequisite units apply, these must be considered in the total number of units chosen.
Core units of competency
Select seven (7 ) core units of competency as specified below.
All six (6 ) of these units must be chosen.
Unit code |
Title |
Prerequisites |
MSAENV272B |
Participate in environmentally sustainable work practices |
|
MSAPMOHS200A |
Work safely |
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MSAPMSUP100A |
Apply workplace procedures |
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MSAPMSUP101A |
Clean workplace or equipment |
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MSAPMSUP102A |
Communicate in the workplace |
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MSAPMSUP200A |
Achieve work outcomes |
Select one (1 ) of the following units. Note that only one of MSAPMOPS101A OR PMAOPS101C may be included in this qualification, not both.
Unit code |
Title |
Prerequisites |
MSAPMOPS101A |
Make measurements |
|
PMAOPS101C |
Read dials and indicators |
Elective units of competency
Group A - Specialist electives
A minimum of one (1 ) specialist elective unit must be chosen from the list below.
Unit Code |
Title |
Prerequisite unit |
MSAPMOPS400A |
Optimise process/plant area |
MSAPMSUP390A |
MSAPMOPS401A |
Trial new process or product |
|
MSAPMOPS404A |
Co-ordinate maintenance |
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MSAPMOPS405A |
Identify problems in fluid power system |
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MSAPMOPS406A |
Identify problems in electronic control systems |
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PMAOPS402A |
Respond to abnormal process situations |
MSAPMSUP390A |
PMAOPS405A |
Operate complex control systems |
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PMC554020D |
Design and prepare models, moulds and dies |
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PMC554090B |
Undertake simple refractory design |
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PMC554091B |
Analyse refractory failures |
Group B - Other electives
The balance of units, to a maximum of sixteen (16 ), may be drawn in any combination from:
- units not already chosen from Group A above
- Group B units listed below, with a maximum of thirteen (13 ) from Group B2
Group B1
Unit code |
Title |
Prerequisites |
MSS403011A |
Facilitate implementation of competitive systems and practices |
|
MSS403013A |
Lead team culture improvement |
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MSS403002A |
Ensure process improvements are sustained |
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MSS403030A |
Improve cost factors in work practices |
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MSS403040A |
Facilitate and improve implementation of 5S |
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MSS403041A |
Facilitate breakthrough improvements |
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MSS404050A |
Undertake process capability improvements |
MSS404052A |
MSS403051A |
Mistake proof an operational process |
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MSS404052A |
Apply statistics to operational processes |
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MSS404060A |
Facilitate the use of planning software systems in a work area or team |
MSS402060A |
MSS404081A |
Undertake proactive maintenance analyses |
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MSS404082A |
Assist in implementing a proactive maintenance strategy |
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MSAENV472B |
Implement and monitor environmentally sustainable work practices |
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MSAPMOHS400A |
Contribute to OHS management system |
MSAPMOHS300A MSAPMOHS200A |
MSAPMOHS401A |
Assess risk |
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MSAPMPER400A |
Coordinate permit process |
MSAPMPER300C |
PMASUP420B |
Minimise environmental impact of process |
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PSPPM402B |
Manage simple projects |
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TAEASS401B |
Plan assessment activities and processes |
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TAEASS402B |
Assess competence |
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TAEASS502B |
Design and develop assessment tools |
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TAEASS403B |
Participate in assessment validation |
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Up to two (2 ) relevant units may be chosen from this Training Package, other endorsed Training Packages and accredited courses, where those units are available at Certificate IV or Diploma. |
Group B2
Unit code |
Title |
Prerequisites |
MEM09002B |
Interpret technical drawing |
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RIIRIS201B |
Conduct local risk control |
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MSS402030A |
Apply cost factors to work practices |
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MSS402031A |
Interpret product costs in terms of customer requirements |
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MSS402040A |
Apply 5S procedures |
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MSS402050A |
Monitor process capability |
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MSS402051A |
Apply quality standards |
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MSS402060A |
Use planning software systems in operations |
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MSS402080A |
Undertake root cause analysis |
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MSS402081A |
Contribute to the application of a proactive maintenance strategy |
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MSAPMOHS110A |
Follow emergency response procedures |
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MSAPMOHS300A |
Facilitate the implementation of OHS for a work group |
MSAPMOHS200A |
MSAPMOPS100A |
Use equipment |
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MSAPMOPS200A |
Operate equipment |
|
MSAPMOPS212A |
Use enterprise computers or data systems |
|
MSAPMPER200C |
Work in accordance with an issued permit |
|
MSAPMPER201A |
Monitor and control work permits |
|
MSAPMPER202A |
Observe permit work |
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MSAPMPER205C |
Enter confined space |
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MSAPMPER300C |
Issue work permits |
RIIRIS201B |
MSAPMSUP106A |
Work in a team |
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MSAPMSUP201A |
Receive or despatch goods |
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MSAPMSUP210A |
Process and record information |
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MSAPMSUP230A |
Monitor process operations |
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MSAPMSUP240A |
Undertake minor maintenance |
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MSAPMSUP280A |
Manage conflict at work |
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MSAPMSUP292A |
Sample and test materials and product |
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MSAPMSUP300A |
Identify and implement opportunities to maximise production efficiencies |
MSAPMSUP200A |
MSAPMSUP303A |
Identify equipment faults |
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MSAPMSUP310A |
Contribute to development of plant documentation |
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MSAPMSUP330A |
Develop and adjust a production schedule |
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MSAPMSUP382A |
Provide coaching/mentoring in the workplace |
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MSAPMSUP390A |
Use structured problem solving tools |
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MSL952001A |
Collect routine site samples |
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MSL973001A |
Perform basic tests |
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MSL974005A |
Perform physical tests |
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PMAOPS105C |
Select and prepare materials |
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PMAOPS216B |
Operate local control system |
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PMAOPS305B |
Operate process control systems |
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PMBHAN103C |
Shift materials safely by hand |
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PMC552002C |
Operate equipment to blend/mix materials |
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PMC552003C |
Operate grinding equipment |
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PMC552004C |
Prepare for production |
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PMC552005C |
Process greenware/green products |
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PMC552006C |
Operate an autoclave |
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PMC552007B |
Heat accelerate the curing of precast concrete |
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PMC552008B |
Operate crushing equipment |
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PMC552010C |
Operate a calcining kiln |
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PMC552020C |
Operate slip casting equipment |
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PMC552021C |
Operate manual glazing equipment |
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PMC552022C |
Prepare materials for clay and ceramic production |
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PMC552023C |
Finish products after firing |
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PMC552024C |
Hand mould products |
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PMC552030C |
Operate a firing kiln |
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PMC552031C |
Operate extrusion equipment |
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PMC552032C |
Operate pressing equipment |
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PMC552040C |
Operate glass melting process |
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PMC552041C |
Operate process ovens |
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PMC552042C |
Operate blown insulation equipment |
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PMC552043C |
Operate float forming equipment |
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PMC552044C |
Operate fibre forming equipment |
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PMC552045C |
Operate container forming equipment |
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PMC552046C |
Operate glass printing equipment |
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PMC552047C |
Operate primary annealing equipment |
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PMC552048C |
Operate glass finishing equipment |
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PMC552049C |
Operate on-line stacking and assembly equipment |
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PMC552050C |
Schedule, cut and bend reinforcement |
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PMC552051C |
Finish green concrete products |
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PMC552052C |
Cast moulded concrete products |
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PMC552053C |
Finish cured concrete products |
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PMC552054C |
Spin concrete pipes |
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PMC552055C |
Conduct benching operations |
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PMC552056B |
Assemble, fabricate and place reinforcement |
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PMC552057B |
Finish casting operation |
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PMC552058B |
Demould concrete products |
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PMC552060C |
Batch mix concrete |
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PMC552061C |
Deliver concrete to site |
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PMC552065B |
Prepare asphalt |
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PMC552070B |
Operate forming equipment |
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PMC552071B |
Operate wet and dry end equipment |
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PMC552072B |
Produce fibrous plasterboard |
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PMC552090B |
Use and maintain tools and equipment for refractory operations |
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PMC552091B |
Prepare for, install and repair refractory brickwork/blockwork |
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PMC552092B |
Prepare for and install mouldable refractory materials |
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PMC552093B |
Prepare for and cast refractory materials |
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PMC552094B |
Prepare for and apply shotcrete for installation |
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PMC552095B |
Prepare for, install and repair ceramic fibre |
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PMC553000C |
Set up and tune a process |
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PMC553010C |
Process raw meal into product |
PMC552010C |
PMC553020C |
Prepare moulds and dies |
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PMC553021C |
Set up and tune glazing equipment |
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PMC553040C |
Set up and optimise glass forming process |
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PMC553041C |
Set up and optimise glass furnace process |
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PMC553042C |
Set up and optimise secondary process |
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PMC553050C |
Produce architectural precast concrete |
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PMC553051B |
Produce structural precast concrete |
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PMC553070B |
Design and construct moulds for fibrous plaster products |
PMC552024C |
PMC553072B |
Model fibrous plaster products |
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PMC553080B |
Set up and optimise finishing process |
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PMC561072C |
Store materials for production |
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PMC561080B |
Organise self |
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PMC562070B |
Move materials |
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PMC562071C |
Operate bulk materials handling equipment |
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PMC562075B |
Maintain kiln refractory |
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PMC562081B |
Deliver customer service |
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PMC562083C |
Allocate and complete team tasks |
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PMC563081C |
Carry out stock control |
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TAEASS301B |
Contribute to assessment |
|
TAEDEL301A |
Provide work skill instruction |
|
TLIC3003A |
Drive medium rigid vehicle |
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TLIC3004A |
Drive heavy rigid vehicle |
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TLID2010A |
Operate a forklift |
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Note : Only one of TLIC3003A or TLIC3004A may be included in this qualification, not both. Up to six (6 ) relevant units may be chosen from this Training Package, other endorsed Training Packages and accredited courses, where those units are available at Certificate II, III, IV or Diploma. |
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