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Unit of competency details

MSS404085 - Undertake proactive maintenance analyses (Release 1)

Summary

Usage recommendation:
Superseded
Mapping:
MappingNotesDate
Supersedes and is equivalent to MSS404081 - Undertake proactive maintenance analysesSupersedes and is equivalent to MSS404081 Undertake proactive maintenance analyses. 24/Jun/2019
Is superseded by and equivalent to MSS404088 - Undertake proactive maintenance analyses 15/Dec/2022

Releases:
ReleaseRelease date
1 1 (this release) 25/Jun/2019


Training packages that include this unit

Qualifications that include this unit

CodeSort Table listing Qualifications that include this unit by the Code columnTitleSort Table listing Qualifications that include this unit by the Title columnUsage RecommendationRelease
FBP40321 - Certificate IV in Food ProcessingCertificate IV in Food ProcessingCurrent
MSS40118 - Certificate IV in Sustainable OperationsCertificate IV in Sustainable OperationsSuperseded2-4 
PMA50116 - Diploma of Process Plant TechnologyDiploma of Process Plant TechnologyCurrent2-3 
DEF40220 - Certificate IV in Explosive Ordnance ManufactureCertificate IV in Explosive Ordnance ManufactureCurrent
PMA60116 - Advanced Diploma of Process Plant TechnologyAdvanced Diploma of Process Plant TechnologyCurrent2-3 
MSS50118 - Diploma of Sustainable OperationsDiploma of Sustainable OperationsSuperseded2-4 
MSS60316 - Advanced Diploma of Competitive Systems and PracticesAdvanced Diploma of Competitive Systems and PracticesDeleted3-4 
MSM40116 - Certificate IV in Process ManufacturingCertificate IV in Process ManufacturingCurrent5-7 
DEF50420 - Diploma of Simulator Maintenance ManagementDiploma of Simulator Maintenance ManagementCurrent
PMA40116 - Certificate IV in Process Plant TechnologyCertificate IV in Process Plant TechnologyCurrent2-5 
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Classifications

SchemeCodeClassification value
ASCED Module/Unit of Competency Field of Education Identifier 080317 Quality Management  

Classification history

SchemeCodeClassification valueStart dateEnd date
ASCED Module/Unit of Competency Field of Education Identifier 080317 Quality Management  25/Jun/2019 
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Unit of competency

Modification History

Release 1. Unit code changed. Application changed. Performance criteria changed. Range of conditions removed. Assessment requirements changed. Supersedes and is equivalent to MSS404081 Undertake proactive maintenance analyses.

Application

This unit describes the skills and knowledge required to undertake the most common forms of analyses associated with predictive/preventative/reliability centred maintenance strategies.

This unit applies to a technical expert (usually an engineer, technician or tradesperson) who is required to undertake analyses for predictive, preventative and/or reliability centred maintenance of plant/equipment as part of a competitive systems and practices strategy. This includes undertaking a failure effects analysis in accordance with organisation’s procedures.

No licensing or certification requirements exist at the time of publication. Relevant legislation, industry standards and codes of practice within Australia must be applied.

Pre-requisite Unit

Nil.

Competency Field

Competitive systems and practices

Unit Sector

Elements and Performance Criteria

Elements 

Elements describe the essential outcomes.

Performance Criteria 

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Liaise with operator

1.1

Establish a relationship with the operator of equipment

1.2

Check the operator has the required skills and resources to keep the equipment clean

1.3

Check the operator can monitor the operation of the equipment

1.4

Communicate with operator about the overall equipment effectiveness (OEE) of equipment

1.5

Involve operator, team leader and key personnel in identification of skill needs and means of skill acquisition to fill any identified gaps

2. Analyse history

2.1

Read maintenance records and analyse mean time between failures (MTBF)

2.2

Read and analyse performance data of the equipment

2.3

Identify causes of changes to historic trends and status

2.4

Determine methods of ensuring causes of improvements and resolution of deterioration are locked in

3. Undertake failure effects analysis

3.1

Undertake analysis of failure effects and causes and record results

3.2

Investigate methods of eliminating possibility of failure and minimising probability of failure

3.3

Investigate methods of minimising the impact when failure cannot be eliminated

3.4

Liaise with operator, team leader and key personnel regarding solutions

3.5

Select and implement solutions

4. Undertake condition monitoring analysis

4.1

Obtain data for condition monitoring analysis

4.2

Read and interpret condition monitoring data

4.3

Predict required maintenance type and timing from condition monitoring data

4.4

Liaise with operator, team leader and key personnel regarding implications of condition monitoring report

4.5

Involve team members in development of changes to maintenance strategy to ensure awareness, learning and commitment

Foundation Skills

Foundation skills essential to performance are explicit in the performance criteria of this unit of competency.

Range of Conditions

Unit Mapping Information

Supersedes and is equivalent to MSS404081 Undertake proactive maintenance analyses.

Links

The MSS Sustainability Companion Volume Implementation Guides are available from VETNet: - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=5b04f318-804f-4dc0-9463-c3fb9a3fe998

 

Assessment requirements

Modification History

Release 1. Unit code changed. Application changed. Performance criteria changed. Range of conditions removed. Assessment requirements changed. Supersedes and is equivalent to MSS404081 Undertake proactive maintenance analyses.

Performance Evidence

There must be evidence the candidate has completed the tasks outlined in the elements and performance criteria of this unit, and:

  • undertaken proactive maintenance analyses of at least 2 items of equipment.

Knowledge Evidence

There must be evidence the candidate has knowledge of:

  • cleaning requirements and operational principles of equipment in area of responsibility
  • methods of assessing operator and maintenance skill gaps and filling them
  • techniques for determining mean time between failures (MTBF)
  • techniques for undertaking failure effects analysis
  • principles of competitive systems and practices strategies being implemented and how to adapt them to maintenance
  • root cause analysis
  • techniques to analyse condition monitoring data.

Assessment Conditions

Skills must have been demonstrated in the workplace or in a simulated environment that reflects workplace conditions, contingencies, facilities, equipment and resources.

Assessors must satisfy the NVR/AQTF mandatory competency requirements for assessors.

Links

The MSS Sustainability Companion Volume Implementation Guides are available from VETNet: - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=5b04f318-804f-4dc0-9463-c3fb9a3fe998