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Unit of competency details

MSS403054 - Facilitate breakthrough improvements (Release 1)

Summary

Usage recommendation:
Superseded
Mapping:
MappingNotesDate
Supersedes and is equivalent to MSS403041 - Facilitate breakthrough improvementsSupersedes and is equivalent to MSS403041 Facilitate breakthrough improvements. 24/Jun/2019
Is superseded by and equivalent to MSS403058 - Facilitate breakthrough improvementsSuperseded and equivalent to MSS403054 Facilitate breakthrough improvements. 15/Dec/2022

Releases:
ReleaseRelease date
1 1 (this release) 25/Jun/2019


Training packages that include this unit

Qualifications that include this unit

CodeSort Table listing Qualifications that include this unit by the Code columnTitleSort Table listing Qualifications that include this unit by the Title columnUsage RecommendationRelease
FBP40321 - Certificate IV in Food ProcessingCertificate IV in Food ProcessingCurrent
MSS40118 - Certificate IV in Sustainable OperationsCertificate IV in Sustainable OperationsSuperseded2-4 
PMA50116 - Diploma of Process Plant TechnologyDiploma of Process Plant TechnologyCurrent2-3 
FBP40522 - Certificate IV in Pharmaceutical ManufacturingCertificate IV in Pharmaceutical ManufacturingCurrent
MSS30316 - Certificate III in Competitive Systems and PracticesCertificate III in Competitive Systems and PracticesSuperseded
PMA60116 - Advanced Diploma of Process Plant TechnologyAdvanced Diploma of Process Plant TechnologyCurrent2-3 
MSS60316 - Advanced Diploma of Competitive Systems and PracticesAdvanced Diploma of Competitive Systems and PracticesDeleted3-4 
MSM41015 - Certificate IV in Recreational VehiclesCertificate IV in Recreational VehiclesSuperseded7-8 
MSM40116 - Certificate IV in Process ManufacturingCertificate IV in Process ManufacturingCurrent5-7 
PMA40116 - Certificate IV in Process Plant TechnologyCertificate IV in Process Plant TechnologyCurrent2-5 
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Classifications

SchemeCodeClassification value
ASCED Module/Unit of Competency Field of Education Identifier 080317 Quality Management  

Classification history

SchemeCodeClassification valueStart dateEnd date
ASCED Module/Unit of Competency Field of Education Identifier 080317 Quality Management  25/Jun/2019 
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Unit of competency

Modification History

Release 1. Unit code changed. Application changed. Performance criteria changed. Range of conditions removed. Foundation skills information added. Assessment requirements changed. Supersedes and is equivalent to MSS403041 Facilitate breakthrough improvements.

Application

This unit describes the skills and knowledge to facilitate implementation of discrete targeted improvement activities to achieve breakthrough improvements in selected processes, operations or products. The unit also covers ensuring that the improvements are sustained. The process of achieving breakthrough improvements is often called kaizen blitz in lean terminology. Typically, this approach is used for improvements in areas of waste identified through value stream mapping.

This unit applies to team leaders and others who are providing guidance and support to assist a team of employees to identify improvements that can be implemented to operations, processes or products in a brief intensive project.

No licensing or certification requirements exist at the time of publication. Relevant legislation, industry standards and codes of practice within Australia must be applied.

Pre-requisite Unit

Nil.

Competency Field

Competitive systems and practices

Unit Sector

Elements and Performance Criteria

Elements 

Elements describe the essential outcomes.

Performance Criteria 

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for improvement event

1.1

Engage team members in the improvement event

1.2

Identify process or processes to be targeted in the improvement event

1.3

Assist team members to identify how their own roles contribute to value to the customer

1.4

Assist team to identify the boundaries of the event, including imposed exclusions

1.5

Identify key process indicators and other information required for improvement event

1.6

Identify skill needs for personnel engaged in breakthrough improvement event and arrange for required training

1.7

Establish communication processes with sponsor and stakeholders

2. Identify improvements

2.1

Assist team to review current processes, operations or products and identify options for radical improvements

2.2

Facilitate team and personnel to evaluate the options and agree on improvements to be made

2.3

Encourage and assist team and personnel to plan the activities and identify metrics to be monitored

2.4

Facilitate allocation of resources and strategies to manage impact on routine work

3. Facilitate the event

3.1

Assist team to gather baseline data on the selected metrics

3.2

Assist team to identify and address barriers to making the improvements

3.3

Monitor team dynamics and facilitate team focus and cooperation

3.4

Liaise with sponsor to communicate progress and maintain their support

4. Evaluate improvements

4.1

Assist team to gather and interpret data on the metrics

4.2

Facilitate team activities to evaluate the outcomes of the event

4.3

Identify causes for areas of poor performance from changes and identify changes to address them

4.4

Report to sponsor and stakeholders on the outcomes of the event

5. Embed improvements

5.1

Establish mechanisms to ensure new systems and practices are communicated to relevant personnel

5.2

Motivate team to apply the new systems and practices and sustain improvements

5.3

Ensure the new systems and practices are reflected in procedures

Foundation Skills

This section describes those language, literacy, numeracy and employment skills that are essential to performance.

  • Oral communication to effectively guide and assist personnel.

Other foundation skills essential to performance are explicit in the performance criteria of this unit of competency.

Range of Conditions

Unit Mapping Information

Supersedes and is equivalent to MSS403041 Facilitate breakthrough improvements.

Links

The MSS Sustainability Companion Volume Implementation Guides are available from VETNet: - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=5b04f318-804f-4dc0-9463-c3fb9a3fe998

 

Assessment requirements

Modification History

Release 1. Unit code changed. Application changed. Performance criteria changed. Range of conditions removed. Foundation skills information added. Assessment requirements changed. Supersedes and is equivalent to MSS403041 Facilitate breakthrough improvements.

Performance Evidence

There must be evidence the candidate has completed the tasks outlined in the elements and performance criteria of this unit, and:

  • facilitated at least 1 breakthrough improvement event, including:
  • leading and motivating at least 1 of the following types of teams in planning, implementing and sustaining improvements:
  • a permanent formally identified team
  • a sub-group of a team
  • a formally designated team
  • an informal group of employees
  • stakeholders or specially established group brought together for the breakthrough improvement event.

Knowledge Evidence

There must be evidence the candidate has knowledge of:

  • how organisation operations and processes contribute to the value stream
  • types of waste (muda)
  • imposed exclusions
  • methods of identifying and evaluating options
  • work health and safety (WHS) requirements relevant to facilitating breakthrough improvements.

Assessment Conditions

  • Skills must have been demonstrated in the workplace or in a simulated environment that reflects workplace conditions, contingencies, facilities, equipment and resources.

Assessors must satisfy the NVR/AQTF mandatory competency requirements for assessors.

Links

The MSS Sustainability Companion Volume Implementation Guides are available from VETNet: - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=5b04f318-804f-4dc0-9463-c3fb9a3fe998