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Unit of competency details

MSMOPS200 - Operate equipment (Release 1)

Summary

Usage recommendation:
Current
Mapping:
MappingNotesDate
Supersedes and is equivalent to MSAPMOPS200A - Operate equipmentSupersedes and is equivalent to MSAPMOPS200A Operate equipment 14/Dec/2015

Release Status:
Replaced
Releases:
ReleaseRelease date
(View details for release 2) 05/Dec/2018
1 (this release) 15/Dec/2015


Replaced release

You are currently viewing the components related to release 1.
The current release is release 2View release 2 details.

Qualifications that include this unit

CodeSort Table listing Qualifications that include this unit by the Code columnTitleSort Table listing Qualifications that include this unit by the Title columnUsage RecommendationRelease
PMB30121 - Certificate III in Polymer ProcessingCertificate III in Polymer ProcessingCurrent
PMC20116 - Certificate II in Manufactured Mineral ProductsCertificate II in Manufactured Mineral ProductsDeleted
PMA30116 - Certificate III in Process Plant OperationsCertificate III in Process Plant OperationsSuperseded
PMB20121 - Certificate II in Polymer ProcessingCertificate II in Polymer ProcessingCurrent1-2 
MSM41015 - Certificate IV in Recreational VehiclesCertificate IV in Recreational VehiclesSuperseded1-8 
PMC40116 - Certificate IV in Manufactured Mineral ProductsCertificate IV in Manufactured Mineral ProductsDeleted
MSM40116 - Certificate IV in Process ManufacturingCertificate IV in Process ManufacturingCurrent1-7 
MSM20116 - Certificate II in Process ManufacturingCertificate II in Process ManufacturingCurrent1-6 
PMB20116 - Certificate II in Polymer ProcessingCertificate II in Polymer ProcessingSuperseded
PMA30120 - Certificate III in Process Plant OperationsCertificate III in Process Plant OperationsCurrent1-3 
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Classifications

SchemeCodeClassification value
ASCED Module/Unit of Competency Field of Education Identifier 030717 Plant And Machine Operations  

Classification history

SchemeCodeClassification valueStart dateEnd date
ASCED Module/Unit of Competency Field of Education Identifier 030717 Plant And Machine Operations  29/Apr/2016 
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Unit of competency

Modification History

Release 1. Supersedes and is equivalent to MSAPMOPS200A Operate equipment

Application

This unit of competency covers the skills and knowledge required to operate a single unit operation/plant item/item of equipment. It is for items of equipment/plant items/unit operations which are not otherwise covered in this Training Package and may be organisation specific.

This unit of competency applies to a person who has the responsibility for undertaking the routine operation of an individual unit of equipment or a plant item. Typically the person will be an ‘outside’ or ‘field’ operator; however, the unit may also be applied to ‘panel’ or ‘control room’ operators.

The operator will be required to operate to organisation requirements, resolve routine problems in accordance with procedures and meet quality standards and other workplace requirements.

This unit of competency applies to an individual working alone or as part of a team/work group and working in liaison with other shift team members and the control room operator, as appropriate.

This unit of competency requires a detailed knowledge about the item being operated and some knowledge about related items and processes.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

Pre-requisite Unit

Nil

Competency Field

Operations

Unit Sector

Elements and Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element

1

Prepare for work 

1.1

Receive and give shift handover

1.2

Identify and clarify work requirements

1.3

Identify and control hazards

1.4

Coordinate with appropriate personnel

1.5

Check for recent work undertaken on plant item

1.6

Note any outstanding/incomplete work

1.7

Check operational status of equipment/plant item

2

Operate equipment/ plant item 

2.1

Identify the types of equipment/plant item and its duty

2.2

Complete routine checks, logs and paperwork taking appropriate action on unexpected readings

2.3

Adjust equipment/plant item as required, appropriate to type of equipment/plant item and duty

2.4

Change rate, grade or specification smoothly as required

2.5

Charge/discharge equipment/plant item as required

3

Recognise and take appropriate action on abnormal situations 

3.1

Monitor equipment/plant item frequently and critically throughout shift using measured/indicated data and senses as appropriate

3.2

Identify impacts of any changes upstream and downstream

3.3

Identify impacts of upstream/downstream changes on the equipment/plant item

3.4

Recognise situations which may require action

3.5

Resolve routine problems

3.6

Take appropriate actions on other abnormal situations to make safe and have the situation resolved

4

Isolate and de-isolate equipment/plant item in accordance with procedures 

4.1

Complete any required pre-start checks

4.2

Start up/shut down/changeover equipment/plant item according to the equipment/plant type and duty in liaison with other personnel

4.3

Isolate equipment/plant item

4.4

Make equipment/plant item safe for required work

4.5

Check equipment/plant item is ready to be returned to service

4.6

Prepare equipment/plant item for return to service

Foundation Skills

This section describes those language, literacy, numeracy and employment skills that are essential to performance.

Foundation skills essential to performance are explicit in the performance criteria of this unit of competency.

Range of Conditions

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework 

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used, and include one or more of the following:

  • legislative requirements, including work health and safety (WHS)
  • industry codes of practice and guidelines
  • environmental regulations and guidelines
  • Australian and other standards
  • licence and certification requirements

Procedures 

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, and include one or more of the following:

  • work instructions
  • standard operating procedures (SOPs)
  • safe work method statements (SWMS)
  • formulas/recipes
  • batch sheets
  • temporary instructions
  • any similar instructions provided for the smooth running of the plant

Operate 

Operate includes monitoring, adjusting/changing the equipment/plant item to meet requirements by one or more of the following:

  • manually in the plant
  • using local controller in the plant
  • using the process control system in the control room

Hazards 

Hazards include one or more of the following:

  • heat, smoke, dust or other atmospheric hazards
  • electricity
  • gas
  • gases and liquids under pressure
  • equipment failures
  • industrial (machinery, equipment and product)
  • noise, rotational equipment or vibration
  • flammability and explosivity
  • hazardous products and materials
  • unauthorised personnel
  • sharp edges, protrusions or obstructions
  • slippery surfaces, spills or leaks
  • extreme weather
  • other hazards that might arise

Routine problems 

Routine problems must be resolved by applying known solutions.

Routine problems are predictable and include one or more of the following:

  • equipment/plant/machine malfunction
  • variations in process conditions
  • variations in materials or contamination of materials
  • equipment, tool, die or mould damage
  • product faults
  • mould/tooling problems

Known solutions are drawn from one or more of:

  • procedures
  • training
  • remembered experience

Non-routine problems must be reported according to relevant procedures

Product 

Product includes one or more of the following:

  • output from a process which is feed for another process
  • output from a process which is feed/stock for another organisation
  • output from a process which goes to a final customer

Unit Mapping Information

Release 1. Supersedes and is equivalent to MSAPMOPS200A Operate equipment

Links

Companion Volume implementation guides are found in VETNet - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=d1287d36-dff4-4e9f-ad2c-9d6270054027

 

Assessment requirements

Modification History

Release 1. Supersedes and is equivalent to MSAPMOPS200A Operate equipment

Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and demonstrate the ability to:

  • confirm personal work requirements for shift
  • identify hazards and apply relevant hazard controls
  • monitor equipment operation and product quality
  • recognise situations requiring action and take the appropriate action
  • apply known solutions to routine problems
  • communicate effectively with team/work group and supervisors.

Knowledge Evidence

Evidence must be provided that demonstrates knowledge of:

  • hazards that may arise in the job/work environment
  • principles of operation of equipment/plant:
  • impact of type and duty
  • potential effects of variations in raw materials and equipment operation in relation to quality of product
  • factors which may affect product quality or production output and appropriate remedies
  • reasons for checking process control panels and reporting readings which do not conform to the work instructions.

Assessment Conditions

  • The unit should be assessed holistically and the judgement of competence shall be based on a holistic assessment of the evidence.
  • The collection of performance evidence:
  • should occur over a range of situations which include typical disruptions to normal, smooth operations of an operating plant
  • will typically include a supervisor/third-party report or other evidence, focusing on consistent performance and problem recognition and solving. A supervisor/third-party report must be prepared by someone who has a direct, relevant, current relationship with the person being assessed and who is in a position to form a judgement on workplace performance relevant to the unit of competency
  • will typically include the use of an appropriate industrial item of equipment requiring demonstration of operation, start-up and shutdown procedures and responding to problems
  • may use industry-based simulation for all or part of the unit particularly where safety, lack of opportunity or significant cost is an issue.
  • Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.
  • Assessment in a simulated environment should use evidence collected from one or more of:
  • walk-throughs
  • pilot plant operation
  • demonstration of skills
  • industry based case studies/scenarios
  • ‘what ifs’.
  • Knowledge evidence may be collected concurrently with performance evidence (provided a record is kept) or through an independent process, such as workbooks, written assessments or interviews (provided a record is kept).
  • Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.
  • Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.
  • The regulatory framework will be reflected in workplace policies and procedures and is not required to be independently assessed.
  • Foundation skills are integral to competent performance of the unit and should not be assessed separately.
  • As a minimum, assessors must satisfy the Standards for Registered Training Organisations 2015 assessor requirements.

Links

Companion Volume implementation guides are found in VETNet - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=d1287d36-dff4-4e9f-ad2c-9d6270054027