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Qualification details

MSM40116 - Certificate IV in Process Manufacturing (Release 4)

Summary

Usage recommendation:
Current
Mapping:
MappingNotesDate
Supersedes and is equivalent to MSA40311 - Certificate IV in Process ManufacturingSupersedes and is equivalent to MSA40311 Certificate IV in Process Manufacturing 01/Jun/2016

Release Status:
Current
Releases:
ReleaseRelease date
4 (this release) 05/Dec/2018
(View details for release 3) 22/Oct/2018
(View details for release 2) 12/Jan/2017
(View details for release 1) 02/Jun/2016


Training packages that include this qualification

Units of competency

CodeSort Table listing Units of Competency by the Code columnTitleEssentialSort Table listing Units of Competency by the Essential column
FWPCOT2238 - Cut materials with a hand-held chainsawCut materials with a hand-held chainsawElective
HLTAID003 - Provide first aidProvide first aidElective
MEM03001B - Perform manual production assemblyPerform manual production assemblyElective
MEM03006B - Set assembly stationsSet assembly stationsElective
MEM09002B - Interpret technical drawingInterpret technical drawingElective
MEM09204A - Produce basic engineering detail drawingsProduce basic engineering detail drawingsElective
MEM11005B - Pick and process orderPick and process orderElective
MEM11006B - Perform production packagingPerform production packagingElective
MEM11007B - Administer inventory proceduresAdminister inventory proceduresElective
MEM12023A - Perform engineering measurementsPerform engineering measurementsElective
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Classifications

SchemeCodeClassification value
ANZSCO Identifier 839999 Factory Process Workers Nec 
ASCED Qualification/Course Field of Education Identifier 0303 Process And Resources Engineering 
Qualification/Course Level of Education Identifier 511 Certificate IV 
Taxonomy - Industry Sector N/A Manufacturing Technology 
Taxonomy - Occupation N/A Manufacturing Production Supervisor 

Classification history

SchemeCodeClassification valueStart dateEnd date
ANZSCO Identifier 839999 Factory Process Workers Nec 14/Oct/2016 
ASCED Qualification/Course Field of Education Identifier 0303 Process And Resources Engineering 14/Oct/2016 
Qualification/Course Level of Education Identifier 511 Certificate IV 02/Jun/2016 
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Modification History

Release 4. Minor adjustment to elective units. Equivalent.

Release 3. Imported units updated to current versions. Equivalent.

Release 2. Duplicated information re importation allowance removed. Imported units updated to current versions. Equivalent.

Release 1. Supersedes and is equivalent to MSA40311 Certificate IV in Process Manufacturing. Units updated.

Qualification Description

The MSM40116 Certificate IV in Process Manufacturing provides the competencies required by advanced production workers who use a range of equipment and are involved in solving complex problems that require theoretical knowledge, combined with an understanding of operating procedures directly related to producing products.

This qualification is typically used to develop employees performing a technical role that includes the ability to work independently and conduct technical problem solving according to the needs of the work required to produce products.

This qualification is designed to develop employees who operate across more than one category within process manufacturing or other product conversion processes in manufacturing. Typical applications would be in chemical, hydrocarbons, refining, minerals processing, plastics, rubber, cablemaking, manufactured mineral products, and other areas as appropriate.

Non-technical team leaders, coordinators and supervisors may be better served by a qualification in competitive manufacturing. Qualification pathways from this qualification include MSM50316 Diploma of Production Management and MSS50312 Diploma of Competitive Systems and Practices.

Entry Requirements

There are no entry requirements for this qualification.

Packaging Rules

To be awarded the MSM40116 Certificate IV in Process Manufacturing competency must be achieved in a total of twenty-six (26)  units of competency.

  • five (5)  core units of competency
  • twenty-one (21)  elective units of competency, as specified below:
  • a minimum of four (4)  units from Group A 
  • the balance of units, to a maximum of seventeen (17)  may be selected from Groups A, B and C (with a maximum of eleven (11)  units from Group C).

Note : Up to nine (9)  elective units may be selected from this Training Package, other endorsed Training Packages and accredited courses, as specified below.

Note : Where prerequisite units are identified they must be counted in the total number of units required for achievement of the qualification.

Core units 

Unit code 

Unit title 

MSMENV272

Participate in environmentally sustainable work practices

MSMSUP200

Achieve work outcomes

MSMSUP210

Process and record information

MSMWHS200

Work safely

MSS402051

Apply quality standards

ELECTIVE UNITS 

Group A Elective units 

Unit code 

Unit title 

Prerequisites 

MEM15001B

Perform basic statistical quality control

MSL974019

Perform chemical tests and procedures

MSMENV472

Implement and monitor environmentally sustainable work practices

MSMOPS400

Optimise process/plant area

MSMOPS401

Trial new process or product

MSMPER400

Coordinate permit process

MSMPER300

MSMSUP400

Develop and monitor quality systems

MSMSUP404

Coordinate maintenance

MSMSUP405

Identify problems in fluid power system

MSMSUP406

Identify problems in electronic control systems

MSMWHS400

Contribute to WHS management system

MSMWHS401

Assess risk

MSS403085

Ensure process improvements are sustained

MSS403010

Facilitate change in an organisation implementing competitive systems and practices

MSS403011

Facilitate implementation of competitive systems and practices

MSS403013

Lead team culture improvement

MSS403021

Facilitate a Just in Time system

MSS403086

Improve cost factors in work practices

MSS403040

Facilitate and improve implementation of 5S

MSS403041

Facilitate breakthrough improvements

MSS403087

Mistake proof an operational process

MSS404084

Undertake process capability improvements

MSS404052

MSS404052

Apply statistics to operational processes

MSS404060

Facilitate the use of planning software systems in a work area or team

MSS404081

Undertake proactive maintenance analyses

MSS404082

Assist in implementing a proactive maintenance strategy

PMAWHS420

Develop first aid procedures and manage resources

PMAOMIR407

Audit incident preparedness and established response systems

PMAOMIR418

Coordinate incident response

PMAOMIR424

Develop and maintain community relationships

PMAOMIR430

Conduct and assess incident exercises

PMAOMIR444

Develop incident containment tactics

PMAOMIR449

Monitor legal compliance obligations during incidents

PMAOPS402

Respond to abnormal process situations

PMAOPS405

Operate complex control systems

PMAOPS410

Monitor remote production facilities

PMAOPS411

Manage plant shutdown and restart

PMAOPS433

Manage wells and gathering systems

PMAOPS434

Commission wells and gathering systems

PMAOPS450

Solve colour problems

PMAOPS460

Monitor and operate tailings management facilities

PMASUP410

Develop plant documentation

PMASUP420

Minimise environmental impact of process

PMASUP432

Coordinate pipeline projects

PMASUP440

Commission/recommission plant

PMASUP441

Decommission plant

PMASUP444

Plan plant preparation and isolation

PMASUP445

Participate in HAZOP studies

PMAOPS280

PMBPROD430

Trial a new die/tool

PMBPROD431

Trial a new, advanced or complex mould

PMBTECH401

Predict polymer properties and characteristics

PMBTECH301

PMBTECH402

Set advanced or complex dies

PMBPREP304

PMBTECH403

Test fibre-composites materials and laminates

PMBTECH404

Mould chemical resistant and/or fire retardant fibre-composites

PMBPROD347 OR

PMBPROD380

PMBTECH405

Repair damaged fibre-composites structures

PMBTECH406

Diagnose production equipment problems

Group B Elective units 

Unit code 

Unit title 

Prerequisites 

MEM03001B

Perform manual production assembly

MEM03006B

Set assembly stations

MEM09002B

Interpret technical drawing

MEM09204A

Produce basic engineering detail drawings

MEM09002B

MEM11005B

Pick and process order

MEM11006B

Perform production packaging

MEM11007B

Administer inventory procedures

MEM12023A

Perform engineering measurements

MEM15001B

Perform basic statistical quality control

MEM15003B

Use improvement processes in team activities

MEM15004B

Perform inspection

MSL973013

Perform basic tests

MSMOPS301

Treat corrosion

MSMOPS363

Organise on site work

MSMPER300

Issue work permits

MSMWHS201

MSMSUP300

Identify and apply process improvements

MSMSUP301

Apply HACCP to the workplace

MSMSUP303

Identify equipment faults

MSMSUP309

Maintain and organise workplace records

MSMSUP310

Contribute to the development of plant documentation

MSMSUP330

Develop and adjust a production schedule

MSMSUP382

Provide coaching/mentoring in the workplace

MSMSUP383

Facilitate a team

MSMSUP390

Use structured problem solving tools

MSMWHS300

Facilitate the implementation of WHS for a work group

PMBPREP304

Set a die

PMBPROD347

Produce composites using hand lamination

PMBPROD247

PMBPROD380

Produce composites using chopper/gun depositor

PMBPROD280

PMBTECH301

Use materials and process knowledge to solve problems

TAEDEL301

Provide work skill instruction

Group B units may also be chosen from the Group A and Group B units in the PMA and PMB Certificates III and Group A and Group B1 units in the PMC Certificate III.

A maximum of four (4)  relevant units may be selected from this Training Package, other endorsed Training Packages and accredited courses, where those units are packaged in a Certificate III or IV.

Group C Elective units 

Unit code 

Unit title 

Prerequisites 

FWPCOT2238

Cut materials with a hand-held chainsaw

HLTAID003

Provide first aid

MSTGN2008

Coordinate work of team/section

MEM13003B

Work safely with industrial chemicals and materials

MEM16006A

Organise and communicate information

MEM16007A

Work with others in a manufacturing, engineering or related environment

MEM16008A

Interact with computing technology

MEM18001C

Use hand tools

MEM18002B

Use power tools/hand held operations

MSMENV172

Identify and minimise environmental hazards

MSMOPS100

Use equipment

MSMOPS101

Make measurements

MSMOPS102

Perform tasks to support production

MSMOPS200

Operate equipment

MSMOPS201

Cut polymer materials

MSMOPS202

Fabricate polymer materials

MSMOPS212

Use enterprise computers or data systems

MSMOPS244

Layout and cut materials

MSMPER200

Work in accordance with an issued permit

MSMPER201

Monitor and control work permits

MSMPER202

Observe permit work

MSMPER205

Enter confined space

MSMPER200

MSMSUP100

Apply workplace context to own job

MSMSUP101

Clean workplace or equipment

MSMSUP106

Work in a team

MSMSUP200

Achieve work outcomes

MSMSUP204

Pack products or materials

MSMSUP205

Transfer loads

MSMSUP230

Monitor process operations

MSMSUP240

Undertake minor maintenance

MSMSUP273

Handle goods

MSMSUP280

Manage conflict at work

MSMSUP291

Participate in continuous improvement

MSMSUP292

Sample and test materials and product

MSMWHS100

Follow WHS procedures

MSMWHS110

Follow emergency response procedures

MSMWHS201

Conduct hazard analysis

MSMWHS205

Control minor incidents

MSMWHS210

Undertake first response to non-fire incidents

MSMWHS212

Undertake first response to fire incidents

MSMWHS216

Operate breathing apparatus

MSMWHS217

Gas test atmospheres

MSMWHS218

Control the risks of falls

MSS402002

Sustain process improvements

MSS402020

Apply quick changeover procedures

MSS402021

Apply Just in Time (JIT) procedures

MSS402082

Apply cost factors to work practices

MSS402040

Apply 5S procedures

MSS402050

Monitor process capability

MSS402051

Apply quality standards

MSS402083

Use planning software systems in operations

MSS402080

Undertake root cause analysis

PMAOPS280

Interpret process plant schematics

PMBHAN103

Shift materials safely by hand

PMBPROD247

Hand lay up composites

PMBPROD280

Operate resin-glass depositor equipment

TLID2010

Operate a forklift

Group C units may also be chosen from the Group C units in the PMA and PMB Certificates III and Group B2 units in the PMC Certificate III.

A maximum of three (3)  relevant units may be selected from this Training Package, other endorsed Training Packages and accredited courses, where they are packaged in a Certificate II, III or IV.

Qualification Mapping Information

Release 4. Minor adjustment to elective units. Equivalent.

Release 3. Imported units updated to current versions. Equivalent.

Release 2. Duplicated information re importation allowance removed. Imported units updated to current versions. Equivalent.

Release 1. Supersedes and is equivalent to MSA40311 Certificate IV in Process Manufacturing.

Links

Companion Volume Implementation Guides are available at VETNet - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=d1287d36-dff4-4e9f-ad2c-9d6270054027