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Qualification details

MSA20107 - Certificate II in Process Manufacturing (Release 4)

Summary

Usage recommendation:
Superseded
Mapping:
MappingNotesDate
Is superseded by and equivalent to MSM20116 - Certificate II in Process ManufacturingSupersedes and is equivalent to Supersedes MSA20107 Certificate II in Process Manufacturing. 01/Jun/2016

Releases:
ReleaseRelease date
4 (this release) 11/Feb/2014
(View details for release 3) 08/May/2012
(View details for release 2) 14/Nov/2011
(View details for release 1) 07/Apr/2011

Delivery:
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Training packages that include this qualification

Units of competency

CodeSort Table listing Units of Competency by the Code columnTitleSort Table listing Units of Competency by the Title columnUsage RecommendationSort Table listing Units of Competency by the Usage Recommendation columnEssentialSort Table listing Units of Competency by the Essential column
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MSAPMOHS110A - Follow emergency response proceduresFollow emergency response proceduresSupersededN/A
MSAPMOHS216A - Operate breathing apparatusOperate breathing apparatusSupersededN/A
MSAPMSUP205A - Transfer loadsTransfer loadsSupersededN/A
MSAPMPER202A - Observe permit workObserve permit workSupersededN/A
MSAPMOPS101A - Make measurementsMake measurementsSupersededN/A
RIIRIS201B - Conduct local risk controlConduct local risk controlSupersededN/A
MSAPMPER201A - Monitor and control work permitsMonitor and control work permitsSupersededN/A
MSAPMOHS212A - Undertake first response to fire incidentsUndertake first response to fire incidentsSupersededN/A
MSAPMOPS100A - Use equipmentUse equipmentSupersededN/A
MSS402002A - Sustain process improvementsSustain process improvementsSupersededN/A
MEM16007A - Work with others in a manufacturing, engineering or related environmentWork with others in a manufacturing, engineering or related environmentSupersededN/A
MSAPMOHS220A - Provide initial First Aid responseProvide initial First Aid responseCurrentN/A
TLID2010A - Operate a forkliftOperate a forkliftSupersededN/A
MEM16006A - Organise and communicate informationOrganise and communicate informationSupersededN/A
MSAPMSUP101A - Clean workplace or equipmentClean workplace or equipmentSupersededN/A
MEM18002B - Use power tools/hand held operationsUse power tools/hand held operationsSupersededN/A
MSAPMSUP292A - Sample and test materials and productSample and test materials and productSupersededN/A
MSAPMOHS100A - Follow OHS proceduresFollow OHS proceduresSupersededN/A
FPICOT2238A - Cut materials with a hand-held chainsawCut materials with a hand-held chainsawSupersededN/A
MSAPMSUP106A - Work in a teamWork in a teamSupersededN/A
MSAPMOPS200A - Operate equipmentOperate equipmentSupersededN/A
MEM18001C - Use hand toolsUse hand toolsSupersededN/A
MSS402050A - Monitor process capabilityMonitor process capabilitySupersededN/A
MSS402060A - Use planning software systems in operationsUse planning software systems in operationsSupersededN/A
MSAPMSUP273A - Handle goodsHandle goodsSupersededN/A
MSAPMSUP102A - Communicate in the workplaceCommunicate in the workplaceSupersededN/A
MSAPMSUP230A - Monitor process operationsMonitor process operationsSupersededN/A
LMTGN2008B - Coordinate work of team or sectionCoordinate work of team or sectionSupersededN/A
MEM16008A - Interact with computing technologyInteract with computing technologySupersededN/A
PMBHAN103C - Shift materials safely by handShift materials safely by handSupersededN/A
MSAPMPER205C - Enter confined spaceEnter confined spaceSupersededN/A
MSAPMSUP100A - Apply workplace proceduresApply workplace proceduresSupersededN/A
MSS402020A - Apply quick changeover proceduresApply quick changeover proceduresSupersededN/A
MSS402080A - Undertake root cause analysisUndertake root cause analysisSupersededN/A
MSAPMPER200C - Work in accordance with an issued permitWork in accordance with an issued permitSupersededN/A
MSAPMOPS102A - Perform tasks to support productionPerform tasks to support productionSupersededN/A
MEM13003B - Work safely with industrial chemicals and materialsWork safely with industrial chemicals and materialsSupersededN/A
MSAPMOHS210B - Undertake first response to non-fire incidentsUndertake first response to non-fire incidentsSupersededN/A
MSAPMSUP240A - Undertake minor maintenanceUndertake minor maintenanceSupersededN/A
MSAPMOHS205A - Control minor incidentsControl minor incidentsSupersededN/A
MSS402040A - Apply 5S proceduresApply 5S proceduresSupersededN/A
MSAPMSUP210A - Process and record informationProcess and record informationSupersededN/A
MSAPMSUP291A - Participate in continuous improvementParticipate in continuous improvementSupersededN/A
MSAPMSUP280A - Manage conflict at workManage conflict at workSupersededN/A
MSAPMOHS217A - Gas test atmospheresGas test atmospheresSupersededN/A
MSAPMSUP204A - Pack products or materialsPack products or materialsSupersededN/A
MSS402030A - Apply cost factors to work practicesApply cost factors to work practicesSupersededN/A
MSAENV272B - Participate in environmentally sustainable work practicesParticipate in environmentally sustainable work practicesSupersededN/A
MSAPMSUP200A - Achieve work outcomesAchieve work outcomesSupersededN/A
MSAPMSUP172A - Identify and minimise environmental hazardsIdentify and minimise environmental hazardsSupersededN/A
MSAPMSUP201A - Receive or despatch goodsReceive or despatch goodsCurrentN/A
MSS402021A - Apply Just in Time proceduresApply Just in Time proceduresSupersededN/A
MSAPMOPS212A - Use organisation computers or data systemsUse organisation computers or data systemsSupersededN/A
MSS402051A - Apply quality standardsApply quality standardsSupersededN/A
MSAPMOHS200A - Work safelyWork safelySupersededN/A
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Classifications

SchemeCodeClassification value
ANZSCO Identifier 839912 Chemical Plant Worker 
ASCO (occupation type) Identifier 9219-15 Chemical Plant Labourer 
ASCED Qualification/Course Field of Education Identifier 0303 Process And Resources Engineering 
Qualification/Course Level of Education Identifier 521 Certificate II 
Taxonomy - Industry Sector N/A Manufacturing Technology 
Taxonomy - Occupation N/A Production Assistant (Manufacturing),Process Plant Operator (Support) 

Classification history

SchemeCodeClassification valueStart dateEnd date
ANZSCO Identifier 839912 Chemical Plant Worker 05/May/2010 
ASCO (occupation type) Identifier 9219-15 Chemical Plant Labourer 05/May/2010 
ASCED Qualification/Course Field of Education Identifier 0303 Process And Resources Engineering 05/May/2010 
Qualification/Course Level of Education Identifier 521 Certificate II 07/Apr/2011 
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Modification History

Release 5 - Imported unit code updated to current release

Release 4 - Imported unit code updated.

Release 3 - MSACM units replaced by MSS units from MSS11v2 Sustainability Training Package.

Release 2 - Imported unit codes updated.

Description

The Certificate II in Process Manufacturing is intended for competent production workers who undertake vital production support roles directly related to producing products. The production worker would apply a breadth and depth of knowledge to a defined range of situations and would be expected to apply this knowledge to solve a defined range of problems by applying known solutions to a limited range of predictable problems.

This qualification has been developed for use across the three process manufacturing sectors:

  • chemical, hydrocarbons and refining
  • plastics, rubber and cablemaking
  • manufactured mineral products.

Licensing considerations 

There are no specific licenses that relate to this qualification. However, some units in this qualification may have licensing or regulatory requirements depending on the work context. Local regulations should be checked for details.

Pathways Information

Not applicable.

Licensing/Regulatory Information

Not applicable.

Entry Requirements

Not applicable.

Employability Skills Summary

EMPLOYABILITY SKILLS QUALIFICATION SUMMARY 

MSA20107 Certificate II in Process Manufacturing 

The following table contains a summary of the Employability Skills required by the process manufacturing industries for this qualification. The Employability Skills facets described here are broad industry requirements that may vary depending on qualification packaging options.

Due to the high proportion of electives required by this qualification, the industry/enterprise requirements described for each Employability Skill are representative of the industry in general and may not reflect specific job roles. Learning and assessment strategies for this qualification should be based on the requirements of the units of competency for this qualification.

Employability Skill 

Industry /enterprise requirements for this qualification include :

Communication
  • complete logs, reports and plant documentation
  • access and interpret production plans and information
  • provide appropriate workplace information
  • give and follow routine instructions
  • provide written and oral reports

Teamwork
  • work as part of a team
  • identify and describe own role and role of others
  • identify own role and responsibility within a team

Problem solving
  • recognise known faults that occur during the operation
  • identify and take action on causes of routine faults
  • identify non-routine process and quality problems and take appropriate action
  • respond to routine problems

Initiative and enterprise
  • suggest improvements
  • make adjustments to improve equipment performance
  • determine problems needing action
  • report problems outside area of responsibility
  • raise questions regarding requirements and expectations
  • distinguish between causes of faults
  • identify product out of specification
  • safely shutdown equipment in abnormal circumstances

Planning and organising
  • plan own work
  • achieve production targets
  • identify production targets
  • recognise hazards and follow appropriate hazard control methods

Self-management
  • identify work requirements
  • plan own work requirements from production requests
  • operate within appropriate time constraints and work standards
  • select and use appropriate equipment, materials, processes and procedures
  • identify task outcomes and work role

Learning
  • ask questions to gain information
  • seek clarification
  • participate in improvement procedures

Technology
  • check process is operating within required limits
  • monitor equipment operation
  • use appropriate instruments
  • monitor and adjust machine functions
  • use forklift controls, instruments and indicators
  • carry out pre-operational checks on equipment

Packaging Rules

Packaging Rules 

To be awarded the Certificate II in Process Manufacturing, competency must be achieved in fourteen  (14 ) units of competency:

  • three  (3 ) core units of competency
  • eleven  (11 ) elective units of competency, four (4) of which can be selected from this Training Package, other endorsed Training Packages and accredited courses, as specified below.

Note: Units marked with an asterisk have one or more prerequisite requirements. The prerequisites for these units are to be counted in the total number of units required in the elective group. Please refer to individual units for details.

Core units of competency 

  • Complete all three  (3 ) units of competency from this list.

Unit code 

Unit title 

MSAENV272B

Participate in environmentally sustainable work practices

MSAPMOHS200A

Work safely

MSAPMSUP210A

Process and record information

Group A  - Elective units 

  • Select a minimum of eleven  (11 ) units of competency from the following list.

Support units 

Unit code 

Unit title 

Prerequisites 

LMTGN2008B

Coordinate work of team/section

MEM13003B

Work safely with industrial chemicals and materials

MEM16006A

Organise and communicate information

MEM16007A

Work with others in a manufacturing, engineering or related environment

MEM16008A

Interact with computing technology

MEM18001C

Use hand tools

MEM18002B

Use power tools/hand held operations

MSS402002A

Sustain process improvements

MSS402020A

Apply quick changeover procedures

MSS402021A

Apply Just in Time (JIT) procedures

MSS402030A

Apply cost factors to work practices

MSS402040A

Apply 5S procedures

MSS402050A

Monitor process capability

MSS402051A

Apply quality standards

MSS402060A

Use planning software systems in operations

MSS402080A

Undertake root cause analysis

MSAPMOHS100A

Follow OHS procedures

MSAPMOHS110A

Follow emergency response procedures

MSAPMOHS205A

Control minor incidents

MSAPMOHS210B

Undertake first response to non-fire incidents

MSAPMOHS212A

Undertake first response to fire incidents

MSAPMOHS216A

Operate breathing apparatus

MSAPMOHS217A

Gas test atmospheres

MSAPMOHS220A

Provide initial first aid response

MSAPMOPS100A

Use equipment

MSAPMOPS101A

Make measurements

MSAPMOPS102A

Perform tasks to support production

MSAPMPER200C

Work in accordance with an issued permit

MSAPMPER201A

Monitor and control work permits

MSAPMPER202A

Observe permit work

*

MSAPMPER205C

Enter confined space

*

MSAPMSUP100A

Apply workplace procedures

MSAPMSUP101A

Clean workplace or equipment

MSAPMSUP102A

Communicate in the workplace

MSAPMSUP106A

Work in a team

MSAPMSUP172A

Identify and minimise environmental hazards

MSAPMSUP201A

Receive or despatch goods

MSAPMSUP200A

Achieve work outcomes

MSAPMSUP204A

Pack products or materials

MSAPMSUP205A

Transfer loads

MSAPMSUP230A

Monitor process operations

MSAPMSUP240A

Undertake minor maintenance

MSAPMSUP273A

Handle goods

MSAPMSUP280A

Manage conflict at work

MSAPMSUP291A

Participate in continuous improvement

MSAPMSUP292A

Sample and test materials and product

PMBHAN103C

Shift materials safely by hand

TLID2010A

Operate a forklift

RIIRIS201B

Conduct local risk control

Technical units 

FPICOT2238A

Cut materials with a hand-held chainsaw

MSAPMOPS200A

Operate equipment

MSAPMOPS212A

Use enterprise computers or data systems

A maximum of four (4) relevant units may be selected from this Training Package, other endorsed Training Packages and accredited courses, where those units are available for inclusion at Certificate II or III. Note: a maximum of two (2) units may be chosen from Certificate III.

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