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Unit of competency details

MEM05004 - Perform routine oxy fuel gas welding (Release 1)

Summary

Usage recommendation:
Current
Mapping:
MappingNotesDate
Supersedes and is equivalent to MEM05004C - Perform routine oxy acetylene weldingSupersedes and is equivalent to MEM05004C Perform routine oxy acetylene welding 25/Jun/2019

Release Status:
Current
Releases:
ReleaseRelease date
1 1 (this release) 26/Jun/2019


Training packages that include this unit

CodeSort Table listing Training packages that include this unit by the Code columnTitleSort Table listing Training packages that include this unit by the Title columnRelease
AHC - Agriculture, Horticulture and Conservation and Land Management Training PackageAgriculture, Horticulture and Conservation and Land Management Training Package 4.0-8.0 
AUR - Automotive Retail, Service and Repair Training PackageAutomotive Retail, Service and Repair Training Package 6.0-7.2 
MEA - Aeroskills Training PackageAeroskills Training Package 5.0 
MEM - Manufacturing and EngineeringManufacturing and Engineering 2.0-4.0 
UEG - Gas Industry Training PackageGas Industry Training Package 2.0-2.1 
UEP - Electricity Supply Industry - Generation Sector Training PackageElectricity Supply Industry - Generation Sector Training Package 2.0-3.0 

Qualifications that include this unit

CodeSort Table listing Qualifications that include this unit by the Code columnTitleSort Table listing Qualifications that include this unit by the Title columnUsage RecommendationRelease
AHC30116 - Certificate III in AgricultureCertificate III in AgricultureSuperseded5-8 
UEP30322 - Certificate III in ESI GenerationCertificate III in ESI GenerationCurrent
MEM40119 - Certificate IV in EngineeringCertificate IV in EngineeringCurrent1-2 
UEP40522 - Certificate IV in ESI Generation Maintenance (Mechanical)Certificate IV in ESI Generation Maintenance (Mechanical)Current1-2 
UEP20122 - Certificate II in ESI Generation - Operations SupportCertificate II in ESI Generation - Operations SupportCurrent1-2 
MEM31822 - Certificate III in Engineering - Textile MechanicCertificate III in Engineering - Textile MechanicCurrent
MEM30119 - Certificate III in Engineering - Production SystemsCertificate III in Engineering - Production SystemsCurrent1-2 
MEM31922 - Certificate III in Engineering - Fabrication TradeCertificate III in Engineering - Fabrication TradeCurrent
UEG40220 - Certificate IV in Gas Supply Industry OperationsCertificate IV in Gas Supply Industry OperationsSuperseded1-2 
MEM30219 - Certificate III in Engineering - Mechanical TradeCertificate III in Engineering - Mechanical TradeCurrent1-3 
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Skill sets that include this unit

CodeSort Table listing Skill sets that include this unit by the Code columnTitleSort Table listing Skill sets that include this unit by the Title columnUsage RecommendationRelease
MEASS00572 - MTA012 Aircraft welding using the gas welding process - titanium alloysMTA012 Aircraft welding using the gas welding process - titanium alloysCurrent
MEASS00570 - MTA010 Aircraft welding using the gas welding process - nickel alloysMTA010 Aircraft welding using the gas welding process - nickel alloysCurrent
MEASS00567 - MTA007 Aircraft welding using the gas welding process - magnesium alloysMTA007 Aircraft welding using the gas welding process - magnesium alloysCurrent
MEASS00566 - MTA006 Aircraft welding using the gas welding process - aluminium alloysMTA006 Aircraft welding using the gas welding process - aluminium alloysCurrent
MEASS00571 - MTA011 Aircraft welding using the gas welding process - copper based alloysMTA011 Aircraft welding using the gas welding process - copper based alloysCurrent
MEASS00569 - MTA009 Aircraft welding using the gas welding process - corrosion and heat resisting steelsMTA009 Aircraft welding using the gas welding process - corrosion and heat resisting steelsCurrent
MEASS00568 - MTA008 Aircraft welding using the gas welding process - carbon and low alloy steelsMTA008 Aircraft welding using the gas welding process - carbon and low alloy steelsCurrent
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Classifications

SchemeCodeClassification value
ASCED Module/Unit of Competency Field of Education Identifier 030711 Boilermaking And Welding  

Classification history

SchemeCodeClassification valueStart dateEnd date
ASCED Module/Unit of Competency Field of Education Identifier 030711 Boilermaking And Welding  26/Jun/2019 
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Unit of competency

Modification History

Release 1. Supersedes and is equivalent to MEM05004C Perform routine oxy acetylene welding

Application

This unit of competency defines the skills and knowledge required to prepare materials and perform routine oxy fuel gas welding of mild/low carbon steel and cast iron where the welding is not required to meet an Australian Standard or equivalent.

Where welding is required to meet AS 1554 General Purpose or equivalent codes, work health and safety (WHS) regulations and/or licensing requirements MEM05055 Weld using oxy fuel gas welding process should also be selected.

Where the interpretation of technical drawings is required unit MEM09002 Interpret technical drawing should also be selected.

Where the selection and use of engineering measuring equipment is required unit MEM12023 Perform engineering measurements should also be selected.

Where the selection and use of tools is required unit MEM18001 Use hand tools and unit MEM18002 Use power tools/hand held operations should also be selected as appropriate.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

Band: A 

Unit Weight: 2 

Pre-requisite Unit

MEM11011

Undertake manual handling

MEM13015

Work safely and effectively in manufacturing and engineering

MEM16006

Organise and communicate information

Competency Field

Fabrication

Elements and Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements 

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, sketches, job sheets or work instructions

2

Prepare equipment for welding 

2.1

Check condition of gas handling equipment

2.2

Assemble and set up fuel gas welding equipment according to SOPs

2.3

Determine and set gas pressures

2.4

Select consumables

3

Prepare materials for welding 

3.1

Identify location of welds in accordance with job specifications

3.2

Clean and prepare materials ready for welding

4

Perform routine welding using oxy fuel gas 

4.1

Weld materials to job requirements

4.2

Clean welds according to SOPs

Foundation Skills

This section describes those required skills (reading, writing, oral communication and numeracy) that are essential to workplace performance in this unit of competency.

Foundation skills essential to performance are explicit in the performance criteria of this unit of competency.

Range of Conditions

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Fuel gases include one (1) or more of the following: 

  • acetylene
  • liquefied petroleum gas (LPG)
  • hydrogen

Materials include one (1) or more of the following:  

  • mild/low carbon steel
  • cast iron

Consumables include one (1) or more of the following:  

  • filler rods
  • fluxes

Welds include the following: 

  • butt
  • fillet

Preparation includes one (1) or more of the following: 

  • preheating
  • setting up jigs
  • fixtures
  • clamps
  • joint preparation

Fuel gas welding equipment includes the following: 

  • gas cylinders
  • hoses
  • blowpipes
  • tips and nozzles
  • regulators
  • flashback arrestors

Unit Mapping Information

Release 1. Supersedes and is equivalent to MEM05004C Perform routine oxy acetylene welding

Links

Companion Volume implementation guides are found in VETNet - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=b7050d37-5fd0-4740-8f7d-3b7a49c10bb2

 

Assessment requirements

Modification History

Release 1. Supersedes and is equivalent to MEM05004C Perform routine oxy acetylene welding

Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria on at least two (2) occasions and include:

  • following work instructions, standard operating procedures (SOPs) and safe work practices
  • cleaning and preparing materials for welding
  • setting up:
  • gas cylinders
  • hoses
  • blowpipes
  • tips and nozzles
  • regulators
  • flashback arrestors
  • selecting settings and consumables
  • butt and fillet weld materials to comply with specifications
  • cleaning welds according to SOPs.

Knowledge Evidence

Evidence required to demonstrate the required knowledge for this unit must be relevant to and satisfy the requirements of the elements and performance criteria and include knowledge of:

  • safe welding practices and procedures and use of personal protective equipment (PPE)
  • preparatory requirements
  • equipment and equipment settings
  • purpose of, and setting up requirements, of:
  • gas cylinders
  • hoses
  • blowpipes
  • tips and nozzles
  • regulators
  • flashback arrestors
  • fuel gas properties and applications
  • weld characteristics.

Assessment Conditions

  • Assessors must:
  • have vocational competency in performing routine oxy fuel gas welding at least to the level being assessed with relevant industry knowledge and experience
  • satisfy the assessor requirements in the Standards for Registered Training Organisations 2015 or its replacementand comply with the National Vocational Education and Training Regulator Act 2011, its replacementor equivalent legislation covering VET regulation in a non-referring state/territory as the case requires
  • Where possible assessment must occur in operational workplace situations. Where this is not possible or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment that reflects realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills
  • Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications
  • Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Links

Companion Volume implementation guides are found in VETNet - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=b7050d37-5fd0-4740-8f7d-3b7a49c10bb2