Modification History
Release 1
This is the first release of this unit.
This unit replaces and is equivalent to TDMMB3707B Fabricate simple shipboard components.
Unit Descriptor
This unit involves the skills and knowledge required to employ tools, equipment and materials to perform maintenance activities on a vessel. It includes the use of hand, power and machine tools, welding equipment, heat treatment processes, soldering operations, adhesives and bonding materials in performing routine and non-routine maintenance activities.
Application of the Unit
This unit applies to the work of a Marine Engineer Class 3.
Licensing/Regulatory Information
Not applicable.
Pre-Requisites
Not applicable.
Employability Skills Information
This unit contains employability skills.
Elements and Performance Criteria Pre-Content
Elements describe the essential outcomes of a unit of competency. |
Performance criteria describe the required performance needed to demonstrate achievement of the element. Assessment of performance is to be consistent with the evidence guide. |
Elements and Performance Criteria
1 |
Follow safe work practices |
1.1 |
Work health and safety (WHS)/occupational health and safety (OHS) procedures relevant to using tools and equipment in a shipboard context are complied with |
1.2 |
Safety hazards are identified and reported according to safety and vessel procedures |
||
1.3 |
Prior to use, tools and equipment needed to carry out maintenance activities are checked for correct operation and safety according to safety and vessel procedures |
||
1.4 |
Before commencing maintenance activities, isolation precautions are implemented according to safety and vessel procedures |
||
2 |
Carry out heat treatment |
2.1 |
Requirements of job are determined from engineering drawings, job sheet or supervisor |
2.2 |
Heat treatment equipment is selected for required heat treatment according to safety, workplace and manufacturer requirements |
||
2.3 |
Equipment is set up and used according to standard operating procedures and manufacturer instructions |
||
2.4 |
Personal protective equipment (PPE) is used according to standard operating procedures |
||
2.5 |
Emergency procedures are complied with according to approved safety instructions |
||
2.6 |
Safety signs and symbols are identified and complied with according to approved safety instructions |
||
2.7 |
Heat treatment process is applied according to job, safety and workplace requirements |
||
2.8 |
Hazardous conditions are identified and risk control measures are implement to maintain a safe work environment |
||
3 |
Use hand tools |
3.1 |
Hand tools are used according to workplace procedures, WHS/OHS requirements and manufacturer instructions. |
3.2 |
Faults with hand tools and equipment are identified and reported to appropriate personnel |
||
4 |
Use hand power tools |
4.1 |
Hand power tools are used according to workplace procedures, WHS/OHS requirements and manufacturer instructions. |
4.2 |
Faults with hand power tools and equipment are identified and reported to appropriate personnel |
||
5 |
Perform onboard pipe work |
5.1 |
Job requirements are determined from engineering drawings, job sheet or supervisor |
5.2 |
Sequence of operations is determined according to workplace, WHS/OHS and job requirements |
||
5.3 |
Pipe work is fabricated and joined according to relevant standards, and job, safety and workplace requirements |
||
5.4 |
Pipe work is inspected for defects according to workplace procedures |
||
5.5 |
Pipe work is installed in specified location without damage or distortion to pipe work, surrounding environment or other services |
||
5.6 |
Type of filters and strainers in shipboard piping systems are located and determined using relevant engineering drawings and specifications |
||
5.7 |
Pipe work is tested for compliance with job specification and workplace requirements |
||
6 |
Use machine tools |
6.1 |
Job requirements are determined from engineering drawings, job sheet or supervisor |
6.2 |
Sequence of operations is determined according to workplace, WHS/OHS and job requirements |
||
6.3 |
Machine tools are selected according to workplace procedures, WHS/OHS requirements and manufacturer instructions |
||
6.4 |
Machining operations are performed according to workplace, WHS/OHS and job requirements |
||
6.5 |
Components are measured in line with workplace, WHS/OHS and job requirements |
||
6.6 |
Machine is adjusted and maintained according to workplace, safety, manufacturer and job requirements |
||
7 |
Perform welding and thermal cutting operations |
7.1 |
Job requirements are determined from engineering drawings, job sheet or supervisor |
7.2 |
Materials are prepared for welding using correct tools, equipment, materials and procedures |
||
7.3 |
Materials are welded using appropriate welding process according to relevant standards and job, safety and workplace requirements |
||
7.4 |
Joints are welded according to relevant standards and job, safety and workplace requirements |
||
7.5 |
Oxygen fuel gas cutting torch is used to cut straight lines and curves in mild steel plate up to 10 mm thick according to relevant standards and job, safety and workplace requirements |
||
7.6 |
Weld is inspected according to relevant standards, and job and workplace requirements |
||
8 |
Perform soldering operations |
8.1 |
Job requirements are determined from engineering drawings, job sheet or supervisor |
8.2 |
Materials are prepared for soldering using correct tools, equipment, materials and procedures |
||
8.3 |
Materials are soldered according to relevant standards and job, safety and workplace requirements |
||
8.4 |
Soldered joints are performed according to relevant standards and job, safety and workplace requirements |
||
8.5 |
Soldered joints are inspected according to relevant standards and job, and workplace requirements |
||
8.6 |
Materials are desoldered using correct procedure and minimising damage to materials/components |
||
9 |
Select and use sealants, adhesives, bonding agents, gaskets and packings |
9.1 |
Job requirements are determined from engineering drawings, job sheet or supervisor |
9.2 |
Gaskets and packings are selected and used according to job requirements and manufacturer/component supplier instructions |
||
9.3 |
Sealants and adhesives are selected and used according to job requirements and manufacturer/component supplier instructions |
||
9.4 |
Plastic bonding is performed according to job requirements and manufacturer/component supplier instructions |
||
9.5 |
Sealants, adhesives, bonding agents, gaskets and packings are stored according to workplace and manufacturer/component supplier instructions |
Required Skills and Knowledge
This section describes the skills and knowledge required for this unit. |
Required Skills: |
|
|
|
|
|
Required Knowledge: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Evidence Guide
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, the required skills and knowledge, the range statement and the Assessment Guidelines for the Training Package. |
|
Critical aspects for assessment and evidence required to demonstrate competency in this unit |
The evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the Elements, Performance Criteria, Required Skills, Required Knowledge and include:
|
Context of and specific resources for assessment |
Performance is demonstrated consistently over time and in a suitable range of contexts. Resources for assessment include access to:
In both real and simulated environments, access is required to:
|
Method of assessment |
Practical assessment must occur in an:
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate to this unit:
|
Guidance information for assessment |
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended. In all cases where practical assessment is used it should be combined with targeted questioning to assess Required Knowledge. Assessment processes and techniques must be appropriate to the language and literacy requirements of the work being performed and the capacity of the candidate. |
Range Statement
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. |
|
Heat treatment process may include: |
|
Hand tools may include: |
|
Hand power tools may include: |
|
Pipe work defects may include: |
|
Machine tools may include: |
|
Welding process may include: |
|
Joints may include: |
|
Soldered joints may include: |
|
Unit Sector(s)
Not applicable.
Competency Field
Equipment Operations