Modification History
Not applicable.
Unit Descriptor
Unit descriptor |
This unit describes the performance outcomes, skills and knowledge required to set up and monitor in-line printing operations. |
Application of the Unit
Application of the unit |
This unit requires the individual to set up either a reel- or sheet-fed machine that incorporates one or a number of defined in-line operations. The individual will conduct a proof run and adjust settings to ensure acceptable production speed and quality are attained and maintained. |
Licensing/Regulatory Information
Not applicable.
Pre-Requisites
Prerequisite units |
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Employability Skills Information
Employability skills |
This unit contains employability skills. |
Elements and Performance Criteria Pre-Content
Elements describe the essential outcomes of a unit of competency. |
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the required skills and knowledge section and the range statement. Assessment of performance is to be consistent with the evidence guide. |
Elements and Performance Criteria
ELEMENT |
PERFORMANCE CRITERIA |
1. Confirm job specifications |
1.1. Job requirements are read and interpreted from job documentation or production control system 1.2. Set up is planned and carried out correctly in minimum time and with minimum wastage 1.3. Availability of all job related components is checked |
2. Set up machine for in-line operation |
2.1. Substrate transportation system is set up according to job specifications 2.2. Set off/marking prevention devices are set up and adjusted according to job specifications 2.3. Appropriate image carrier /cutting device is selected and secured to the unit 2.4. Impression is adjusted and set according to job specifications 2.5. Image transfer or inking devices are adjusted and set according to job specifications |
3. Conduct proof run |
3.1. Material to be used for proof is organised correctly 3.2. Machine is operated according to manufacturer's specifications and enterprise procedures to produce a specific proof 3.3. Proof is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures 3.4. Production does not commence without client approval or authority where appropriate 3.5. Results are interpreted and adjustments made according to product and machine specifications |
4. Maintain and monitor production process |
4.1. Production process is operated and monitored in association with fellow workers and according to enterprise procedures and planned daily schedule 4.2. Product is monitored and minor adjustments are made to ensure quality of output is maintained 4.3. Major adjustments to process are identified and reported to designated personnel according to enterprise procedures 4.4. Faulty performance of equipment is identified and reported to designated person according to enterprise procedures 4.5. Waste is sorted according to enterprise procedures |
5. Conduct shutdown of production process |
5.1. Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures 5.2. Shutdown is conducted in association with fellow workers and in compliance with OHS requirements 5.3. Unused ink/coating, if used in process, is correctly labelled and stored according to manufacturer's/supplier's specifications and enterprise procedures 5.4. All product is removed from operating area 5.5. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures 5.6. Repair/adjustment is verified prior to resumption of operations |
6. Clean and wash up |
6.1. Cylinders, image carriers/cutting devices and roller surfaces are cleaned ready for next run 6.2. Image carriers/cutting devices are removed and stored according to manufacturer's/supplier's specifications and enterprise procedures 6.3. Inking system and additional units are washed up ready for next run 6.4. Liquid waste is disposed of according to enterprise procedures and regulatory requirements 6.5. In -line units are cleaned ready for next run 6.6. Substrate feed, transportation and delivery systems are disengaged and cleaned ready for next run 6.7. Production records or other documentation are accurately completed where required by enterprise procedures |
Required Skills and Knowledge
REQUIRED SKILLS AND KNOWLEDGE |
This section describes the skills and knowledge required for this unit. |
Required skills |
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Required knowledge |
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Evidence Guide
EVIDENCE GUIDE |
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The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package. |
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Overview of assessment |
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Critical aspects for assessment and evidence required to demonstrate competency in this unit |
Evidence of the ability to:
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Context of and specific resources for assessment |
Assessment must ensure:
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Method of assessment |
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
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Guidance information for assessment |
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended. |
Range Statement
RANGE STATEMENT |
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The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. |
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Substrate may include: |
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Image carrier may include: |
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Machines may include: |
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Additional units may include: |
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In -line processes may include: |
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Design may include: |
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Substrate handling may include: |
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Unit Sector(s)
Unit sector |
Competency field
Competency field |
Printing |
Co-requisite units
Co-requisite units |
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