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Unit of competency details

FWPTMM3218 - Develop knowledge of veneer preparation in plywood or laminated veneer lumber production (Release 1)

Summary

Usage recommendation:
Current
Mapping:
MappingNotesDate
Supersedes FWPWPP3231 - Produce veneer from prepared flitchesThe unit has been redeveloped to address a skill or task required by industry that is not covered by an existing unit 24/Jan/2023

Release Status:
Current
Releases:
ReleaseRelease date
1 1 (this release) 25/Jan/2023


Classifications

SchemeCodeClassification value
ASCED Module/Unit of Competency Field of Education Identifier 030305 Materials Engineering  

Classification history

SchemeCodeClassification valueStart dateEnd date
ASCED Module/Unit of Competency Field of Education Identifier 030305 Materials Engineering  30/Mar/2023 
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Unit of competency

Modification History

Release

Comments

Release 1

This version released with FWP Forest and Wood Products Training Package Version 8.0.

Application

This unit of competency describes the skills and knowledge required to develop a current understanding of the application and production processes involved in constructional veneer production for plywood or laminated veneer lumber (LVL) manufacture.

The unit applies to individuals who are engaged in a range of operational roles in plywood and LVL production.

All work must be carried out to comply with workplace procedures, according to state/territory health and safety regulations, legislation and standards that apply to the workplace.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

Pre-requisite Unit

Nil

Unit Sector

Timber Manufactured Products (TMM)

Elements and Performance Criteria

Elements

Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Determine criteria for selecting peeler logs and end uses of rotary peeled veneers

1.1 Identify different categories of veneer products

1.2 Identify timber species and characteristics of peeler logs used in constructional veneer production

1.3 Identify criteria used to assign a value to peeler logs

1.4 Assess advantages of veneer-based products compared to solid wood products

1.5 Identify uses of rotary peeled veneers

2. Research constructional veneer production process

2.1 Identify the workflow in constructional veneer production

2.2 Identify legislation, standards and codes of practice relevant to veneer preparation in plywood or LVL production

2.3 Investigate processes involved in constructional veneer production

2.4 Identify quality checks conducted during constructional veneer production

2.5 Assess factors that impact on quality and workflow in constructional veneer production

2.6 Assess safety and environmental hazards associated with constructional veneer production

3. Investigate log preparation and conditioning processes used in constructional veneer manufacturing

3.1 Identify impact of wood and log characteristics on veneer production

3.2 Identify adverse effects of log storage on veneer production, and remedial actions that can be implemented

3.3 Assess log characteristics that impact on debarking

3.4 Assess billet properties that impact on lathe yield

3.5 Identify causes of high roughness, short veneer and distortion in veneer that relate to billet properties

3.6 Investigate log conditioning process and advantages and disadvantages of log conditioning

3.7 Identify actions to prevent the adverse effects of log conditioning on veneer manufacture

4. Investigate rotary peeling process in constructional veneer production

4.1 Identify types, features, operating principles and safety requirements for lathes used in rotary peeling

4.2 Identify impact of nose bar set-up and adjustment on veneer quality

4.3 Identify common problems in the rotary spinning process, and appropriate corrective actions

4.4 Identify the cause of veneer peeling defects

4.5 Assess effects of wood properties on veneer quality

5. Research green veneer processing in constructional veneer production

5.1 Identify characteristics of green veneer

5.2 Identify factors that impact on clipper speed and clipped veneer quality

5.3 Investigate stages in green veneer processing

5.4 Assess common problems in scarfing process, and appropriate corrective actions

5.5 Assess common composer quality problems and appropriate corrective actions

6. Research constructional veneer drying process

6.1 Identify purpose of veneer drying

6.2 Investigate stages in veneer drying

6.3 Assess moisture gradients and their impacts on veneer quality

6.4 Assess common defects resulting from veneer drying, and methods to reduce or eliminate these defects

6.5 Assess common operational problems in veneer drying, and appropriate corrective actions

7. Assess constructional veneer grading processes

7.1 Identify reasons for grading veneer sheets

7.2 Research grading criteria and grade classes for veneer in Australian Standards

7.3 Distinguish between visual grading and automatic grading

7.4 Assess common defects affecting veneer grade

7.5 Assess operating principles of automatic veneer strength, moisture and appearance grading systems

Foundation Skills

This section describes those language, literacy, numeracy and employment skills that are essential for performance in this unit of competency but are not explicit in the performance criteria.

Skill

Description

Reading

  • Interpret basic industry reference materials on constructional veneer manufacture

Writing

  • Write basic notes using technical terms relevant to constructional veneer manufacture

Oral communication

  • Use questioning skills to gather information related to constructional veneer manufacture

Numeracy

  • Interpret measurements displayed on moisture gradient meter

Unit Mapping Information

Code and title current version

Code and title previous version

Comments

Equivalence status

FWPTMM3218 Develop knowledge of veneer preparation in plywood or laminated veneer lumber production

FWPWPP3231 Produce veneer from prepared flitches

The unit has been redeveloped to address a skill or task required by industry that is not covered by an existing unit

Not equivalent

Links

Companion Volumes, including Implementation Guides, are available at VETNet: - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=0d96fe23-5747-4c01-9d6f-3509ff8d3d47

 

Assessment requirements

Modification History

Release

Comments

Release 1

This version released with FWP Forest and Wood Products Training Package Version 8.0.

Performance Evidence

An individual demonstrating competency must satisfy all of the elements and performance criteria in this unit.

There must be evidence that the individual has researched veneer production in plywood or laminated veneer lumber (LVL) production and documented:

  • two categories of veneer products
  • legislation, standards and codes of practice relevant to veneer preparation in plywood or LVL production
  • timber species and characteristics of peeler logs used in constructional veneer production
  • two end applications of constructional veneer
  • workflow in constructional veneer production
  • one factor that may impact on quality and workflow in constructional veneer production
  • stages involved in two of the following processes in constructional veneer preparation for plywood and LVL manufacture:
  • log preparation and conditioning processes
  • rotary peeling process
  • green veneer processing
  • veneer drying process
  • visual or automatic veneer grading processes
  • one common problem and one relevant corrective action in one of the following processes in constructional veneer preparation for LVL or plywood manufacture:
  • log preparation and conditioning processes
  • rotary peeling process
  • green veneer processing
  • veneer drying process
  • visual or automatic veneer grading processes.

Knowledge Evidence

An individual must be able to demonstrate the knowledge required to perform the tasks outlined in the elements and performance criteria of this unit. This includes knowledge of:

  • key requirements of legislation, standards and codes of practice relevant to veneer preparation in plywood or LVL production, including key requirements in Australian Standards relevant to constructional veneer preparation in LVL or plywood production
  • categories of veneer products, including:
  • constructional – veneers for plywood and LVL production
  • decorative – veneers for aesthetic surface appeal
  • characteristics of peeler logs from suitable timber species selected for use in veneer production, including:
  • age
  • growth rate
  • stem form
  • size
  • straightness
  • nature and quantity of defects
  • criteria used to assign a value to peeler logs, including:
  • species
  • available volume
  • grade
  • advantages of veneer-based products compared to solid wood products, including:
  • versatility and suitability for diverse applications
  • greater control over the wood property variability and gradients within the final product
  • ability to span wide supports
  • improved shear strength and impact resistance
  • uses of rotary peeled veneers, including:
  • plywood panels
  • LVL
  • multilaminar wood
  • veneer based mass panels
  • veneer production process, including:
  • log debarking and bucking
  • conditioning
  • peeling
  • clipping
  • drying
  • joint or veneer repair
  • crossbands
  • grading – plywood grading and LVL grading
  • quality checks conducted during veneer production
  • factors impacting on quality and workflow in veneer production, including:
  • availability of suitable timber species and quality
  • veneer quality
  • operational, supervisory and management skills
  • access to and maintenance of plant and equipment
  • types, features, operating principles and safety requirements for lathes used in rotary peeling, including:
  • spindled
  • hybrid
  • spindleless
  • causes and remedies for common problems in rotary spinning process, including:
  • thermal distortion of the knife
  • knife condition and set-up
  • spin-out
  • barrelling
  • cotton reeling
  • mixing wet and dry veneer
  • mis-tracking
  • veneer peeling defects
  • effects of wood properties on veneer quality
  • characteristics of green veneer, including:
  • not dried
  • high moisture content
  • green veneer processing, including:
  • scarfing
  • composing
  • welding
  • jointing
  • common problems in the scarfing process, and appropriate corrective actions
  • common composer quality problems and appropriate corrective actions
  • purpose of veneer drying
  • stages in veneer drying
  • moisture gradients and their impacts on veneer quality
  • common defects resulting from veneer drying, and methods to reduce or eliminate these defects
  • common operational problems in veneer drying, and appropriate corrective actions
  • safety and environmental hazards associated with veneer production
  • reasons for grading veneer sheets
  • grading criteria and grade classes for veneer in Australian Standards
  • uses and features of visual grading and automatic grading
  • common defects affecting veneer grade, including:
  • sound knot
  • loose knot
  • pin knot
  • hole
  • split
  • gum pocket
  • gum vein
  • insect attack
  • discoloration
  • grain tear out
  • knife mark
  • fungal decay
  • waviness
  • rough
  • scratch
  • joint
  • bark pocket
  • operating principles of automatic veneer strength, moisture and appearance grading systems.

Assessment Conditions

Assessment of the skills in this unit of competency must take place under the following conditions:

  • resources, equipment and materials:
  • reference materials on constructional veneer preparation in LVL or plywood production
  • internet access and computer software and hardware for accessing technical information on constructional veneer preparation in LVL or plywood production
  • specifications:
  • Australian Standards relevant to constructional veneer preparation in LVL or plywood production.

Assessors of this unit must satisfy the requirements for assessors in applicable vocational education and training legislation, frameworks and/or standards.

Links

Companion Volumes, including Implementation Guides, are available at VETNet: - https://vetnet.gov.au/Pages/TrainingDocs.aspx?q=0d96fe23-5747-4c01-9d6f-3509ff8d3d47