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Qualification details

FPP40110 - Certificate IV in Pulping Operations (Release 1)

Summary

Usage recommendation:
Superseded
Mapping:
MappingNotesDate
Is superseded by and equivalent to PPM40116 - Certificate IV in Pulping Operations 05/May/2016

Releases:
ReleaseRelease date
(View details for release 2) 24/May/2013
1 (this release) 01/Feb/2010

Training packages that include this qualification

Replaced release

You are currently viewing the components related to release 1.
The current release is release 2View release 2 details.

Units of competency

CodeSort Table listing Units of Competency by the Code columnTitleSort Table listing Units of Competency by the Title columnUsage RecommendationSort Table listing Units of Competency by the Usage Recommendation columnEssentialSort Table listing Units of Competency by the Essential column
BSBFLM311C - Support a workplace learning environmentSupport a workplace learning environmentSupersededN/A
FPPREC210A - Monitor and control chemical recovery operationsMonitor and control chemical recovery operationsSupersededN/A
MSAPMOHS110A - Follow emergency response proceduresFollow emergency response proceduresSupersededN/A
BSBREL401A - Establish networksEstablish networksSupersededN/A
FPPSPR440A - Troubleshoot and rectify stock preparation systemsTroubleshoot and rectify stock preparation systemsSupersededN/A
MSACMT440A - Lead 5S in a manufacturing environmentLead 5S in a manufacturing environmentSupersededN/A
BSBWOR401A - Establish effective workplace relationshipsEstablish effective workplace relationshipsSupersededN/A
TAEDES402A - Use training packages and accredited courses to meet client needsUse training packages and accredited courses to meet client needsSupersededN/A
TAAASS501B - Lead and coordinate assessment systems and servicesLead and coordinate assessment systems and servicesSupersededN/A
FPPPRV320A - Co-ordinate and direct clothing changesCo-ordinate and direct clothing changesSupersededN/A
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Classifications

SchemeCodeClassification value
ANZSCO Identifier 839411 Paper And Pulp Mill Worker 
ASCO (occupation type) Identifier 7124-11 Pulp Mill Operator 
ASCED Qualification/Course Field of Education Identifier 0301 Manufacturing Engineering And Technology 
Qualification/Course Level of Education Identifier 511 Certificate IV 
Taxonomy - Industry Sector N/A Forest Growing, Management and Harvesting 
Taxonomy - Occupation N/A Stock Preparation Senior Operator (Pulp and Paper),Waste Paper Senior Operator,Electricity Generation / Turbine Senior Operator, Crew/Team Leader (Pulp and Paper),Pulping Senior Operator,Chemical Recovery Senior Operator (Pulp and Paper),Steam Generation / Boilerhouse Senior Operator, Crew/Team Leader (Pulp and Paper) 

Classification history

SchemeCodeClassification valueStart dateEnd date
ANZSCO Identifier 839411 Paper And Pulp Mill Worker 06/Feb/2012 
ASCO (occupation type) Identifier 7124-11 Pulp Mill Operator 02/Sep/2011 
ASCED Qualification/Course Field of Education Identifier 0301 Manufacturing Engineering And Technology 02/Sep/2011 
Qualification/Course Level of Education Identifier 511 Certificate IV 01/Jan/2010 
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Modification History

Not Applicable

Description

Not Applicable

Pathways Information

Not Applicable

Licensing/Regulatory Information

Not Applicable

Entry Requirements

The following units of competency must be achieved either before or while undertaking Certificate IV in Pulping Operations

Please note that imported units from other Training Packages are for the purpose of Industry assessment only and that any licensing requirements are to be dealt with through specific Licensing Units, undertaken prior to this qualification and in such a manner as to meet state and territory licensing requirements

If Group A  Elective is chosen:

FPPREC210A Monitor and control chemical recovery operations

FPPREC320A Prepare and start up chemical recovery operations

FPPREC330A Co-ordinate and implement chemical recovery shutdowns

If Group B  Elective is chosen:

FPPSTM210A Monitor and control boiler operation

FPPSTM320A Manage steam boiler startup

FPPSTM330A Shut down and bank steam boiler

If Group C  Elective is chosen:

FPPEPG210A Monitor and control power generation system

FPPEPG320A Manage a power generation system startup

FPPEPG330A Co-ordinate power generation system shutdown

If Group D  Elective is chosen:

FPPSPR210A Monitor and control stock preparation systems

FPPSPR320A Prepare and start up stock preparation system for production

FPPSPR330A Co-ordinate and implement stock preparation system shutdown

If Group E  Elective is chosen:

FPPPUL210A Monitor and control pulping operations

FPPPUL250A Store and distribute pulped product

FPPPUL320A Prepare and start up pulping system operations

If Group F  Elective is chosen:

FPPWPO210A Monitor and control waste paper operations

FPPWPO320A Prepare and start up waste paper operations

FPPWPO330A Co-ordinate and implement waste paper shutdown

Employability Skills Summary

EMPLOYABILITY SKILLS QUALIFICATION SUMMARY 

The following table contains a summary of the employability skills for this qualification. This table should be interpreted in conjunction with the detailed requirements of each unit of competency packaged in this qualification. The outcomes described here are broad industry requirements that may vary depending on the packaging options.

Employability Skill 

Industry /enterprise requirements for this qualification include :

Communication

  • Communicate effectively with others when collecting, analysing and presenting workplace data and information
  • Communicate outcomes of problem solutions to team and appropriate personnel
  • Read complex text

Teamwork

  • Assemble team for analysis
  • Lead and manage team processes
  • Refer problems to appropriate group or department

Problem-solving

  • Devise appropriate action and solutions to typical presentation and communication problems
  • Promptly report and/or rectify any identified problems that may arise when collecting, analysing and presenting workplace data and information in accordance with regulatory requirements and workplace procedures
  • Rectify problems within level of responsibility

Initiative and enterprise

  • Identify causes and effects of faults and corrective action on associated processes
  • Implement contingency plans if required
  • Modify activities depending on differing operational contingencies, risk situations and environments

Planning and organising

  • Develop action plan including contingencies
  • Identify and organise resources to implement action plan
  • Organise and present processed information in a logical manner

Self-management

  • Demonstrate leadership
  • Interpret and follow operational instructions and prioritise work
  • Maintain situational awareness in work area

Employability Skill 

Industry /enterprise requirements for this qualification include :

Learning

  • Assess available types of problem solving activities/methodologies and determine most appropriate, such as e-learning tools
  • Assist others to identify and resolve operational problems in the workplace
  • Assist team members where required

Technology

  • Identify and use required communication and presentation technology
  • Solve systemic problems in the pulp and paper industry, typically involving complex integrated equipment and continuous operations
  • Use electronic and other control systems to control equipment and processes as required
  • Packaging Rules

    Qualification Notes 

    Total number of units = 10

    2 Core units plus

    8 Elective units

    A maximum of 1 elective unit must be selected from a single Industry Specific group (Groups A -F )

    A maximum of 1 elective unit must be selected from each of the following Support Electives groups

    • Quality
    • Numeracy
    • OHS
    • Sustainability

    Remaining electives may be selected from the Supplementary Electives list and can include up to 2 units from an endorsed Training Package or State/Territory accredited course

    Elective units must be relevant to the work outcome sought, industry requirements and the qualification level. Units selected must not duplicate each other in content

    CORE UNITS

    Unit Code Unit Name

    FPPPRS320A Solve systemic problems in the workplace

    TLIE607D Collect, analyse and present workplace data and information

    ELECTIVE UNITS INDUSTRY SPECIFIC

    Unit Code Unit Name

    Group A: Chemical recovery operations

    (co-located in Certificate IV Papermaking Operations)

    FPPREC440A Troubleshoot and rectify chemical recovery operations

    Group B : Steam generation 

    (co-located in Certificate IV Papermaking Operations)

    FPPSTM440A Troubleshoot and rectify boiler plant systems

    Group C : Electrical power generation 

    (co-located in Certificate IV Papermaking Operations)

    FPPEPG440A Troubleshoot and rectify power generation system

    Group D : Stock preparations operations 

    FPPSPR440A Troubleshoot and rectify stock preparation systems

    ELECTIVE UNITS INDUSTRY SPECIFIC

    Unit Code Unit Name

    Group E : Pulping operations 

    FPPPUL440A Troubleshoot and rectify pulping processes

    Group F : Waste paper operations 

    FPPWPO440A Troubleshoot and rectify waste paper operations

    Group G : SUPPLEMENTARY ELECTIVES 

    Unit Code Unit Name 

    Computers  / process control equipment 

    FPPCSK310A Operate process control equipment

    Emergency procedures  / safety 

    FPPOHS410A Identify, assess and control OHS risk in own work

    BSBOHS401B Contribute to the implementation of a systematic approach to managing OHS

    BSBOHS402B Contribute to the implementation of the OHS consultation process

    BSBOHS403B Identify hazards and assess OHS risks

    BSBOHS404B Contribute to the implementation of strategies to control OHS risk

    BSBOHS405B Contribute to the implementation of emergency procedures

    BSBOHS406B Use equipment to conduct workplace monitoring

    BSBOHS407A Monitor a safe workplace

    BSBOHS408A Assist with compliance with OHS and other relevant laws

    MSAPMOHS110A Follow emergency response procedures

    Environmental monitoring 

    FPPENV320A Monitor and control environmental hazards

    First aid 

    MSAPMOHS220A Provide initial first aid response

    Planning and organising 

    FPPPLN420A Plan a complex activity

    BSBADM405B Organise meetings

    MEM14005A Plan a complete activity

    MEM30020A Develop and manage a plan for a simple manufacturing related project

    PSPPM402B Manage simple projects

    Group G : SUPPLEMENTARY ELECTIVES 

    Unit Code Unit Name

    Water services 

    FPPWAS340A Troubleshoot and rectify water systems (unit has pre-requisite)

    Business support 

    FPPQAS430A Oversee quality assurance process

    BSBCMM401A Make a presentation

    BSBFLM305C Support operational plan

    BSBFLM309C Support continuous improvement systems and processes

    BSBFLM311C Support a workplace learning environment

    BSBREL401A Establish networks

    BSBRSK401A Identify risk and apply risk management processes

    BSBWOR401A Establish effective workplace relationships

    BSBWOR402A Promote team effectiveness

    BSBWRK402A Empower workers

    BSBWRK403A Communicate with workers

    BSBWRK404A Promote equality of opportunity and fair treatment for all workers

    BSBWRK406A Participate in the bargaining process

    BSBWRK407A Provide advice to union members

    BSBWRK408A Undertake negotiations

    BSBWRK409A Prepare for and participate in dispute resolution

    MSAPMSUP382A Provide coaching/mentoring in the workplace

    Group G : SUPPLEMENTARY ELECTIVES 

    Unit Code Unit Name

    Training and assessment 

    TAAASS501B Lead and coordinate assessment systems and services

    TAADES502B Design and develop learning resources

    TAEASS301A Contribute to assessment

    TAEASS502A Develop assessment tools

    TAEDEL401A Plan, organise and deliver group-based delivery

    TAEDEL402A Plan, organise and facilitate learning in the workplace

    TAEDEL404A Mentor in the workplace

    TAEDES401A Design and develop learning programs

    TAEDES402A Use training packages and accredited courses to meet client needs

    TAETAS501A Undertake organisational training needs analysis

    TAEASS401A Plan assessment activities and processes

    TAEASS402A Assess competence

    TAEASS403A Participate in assessment validation

    Laboratory operations 

    MSL904001A Perform standard calibration

    Production support 

    FPPPRV320A Co-ordinate and direct clothing changes

    MEM18011C Shut down and isolate machines/equipment

    MSACMC411A Lead a competitive manufacturing team

    MSACMS400A Implement a competitive manufacturing system

    MSACMS401A Ensure process improvements are sustained

    MSACMT220A Apply quick changeover procedures

    MSACMT240A Apply 5S procedures in a manufacturing environment

    MSACMT250A Monitor process capability

    MSACMT432A Analyse manual handling processes

    MSACMT440A Lead 5S in a manufacturing environment

    MSACMT451A Mistake proof a production process

    Turbine operations 

    UEPOPS341A Shut down a steam turbine

    UEPOPS411A Run up a steam turbine

    Group H : SUPPORT ELECTIVES 

    Unit Code Unit Name 

    Numeracy 

    FPPNUM320A Measure and calculate routine workplace data

    FPPNUM430A Calculate and analyse production and financial performance

    MSACMT452A Apply statistics to processes in manufacturing

    OHS 

    FPPOHS320A Maintain OHS processes

    FPPOHS420A Manage OHS processes

    Quality 

    FPPQAS420A Co-ordinate in-process quality assurance

    MSACMT251A Apply quality standards

    MSAPMSUP400A Develop and monitor quality systems

    Sustainability 

    FPPSUS210A Apply sustainable work practices/policies

    MSACMT270A Use sustainable energy practices

    MSACMT271A Use sustainable environmental practices

    MSAENV472B Implement and monitor environmentally sustainable work practices