Modification History
Not Applicable
Unit Descriptor
Unit descriptor |
This unit describes the outcomes required to set-up, operate and shut-down the continuous press to form and press board for a range of available boards General workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publication This unit replaces FPI3226A Operate a continuous press |
Application of the Unit
Application of the unit |
The unit involves operating a continuous press in a forest products factory setting The skills and knowledge required for competent workplace performance are to be used within the scope of the person's job and authority |
Licensing/Regulatory Information
Refer to Unit Descriptor
Pre-Requisites
Prerequisite units |
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Employability Skills Information
Employability skills |
This unit contains employability skills |
Elements and Performance Criteria Pre-Content
Elements describe the essential outcomes of a unit of competency. |
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the required skills and knowledge section and the range statement. Assessment of performance is to be consistent with the evidence guide. |
Elements and Performance Criteria
ELEMENT |
PERFORMANCE CRITERIA |
1. Prepare for pressing |
1.1. Applicable Occupational Health and Safety (OHS), environmental , legislative and organisational requirements relevant to operating a continuous press are identified and followed 1.2. Work order is reviewed and checked with appropriate personnel 1.3. Type and quantity of chips , flakes or fibre to be pressed is acquired from the storage location 1.4. Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer's recommendations 1.5. Pressing process is selected in line with site procedures 1.6. Communication with others is established and maintained in line with OHS requirements |
2. Form and press board |
2.1. Pre start -up checks are carried out on equipment in line with site requirements 2.2. Press pressures, temperatures and product parameters are set and adjusted for production requirements 2.3. Operational condition and set-up of former is checked to confirm mat condition 2.4. Forming equipment is checked for defects and positioned to load press in line with operating procedures 2.5. Boards are pressed while monitoring and adjusting board position, feed rate , mat condition and press condition 2.6. Size changes and line speeds are planned to meet production schedules 2.7. Pressed board and thickness changes are regularly assessed and necessary changes made to former, press set-up and blending requirements 2.8. Board samples are tested to confirm following of industry standard and to check for defects 2.9. Finished boards are transferred for further processing in line with site requirements 2.10. Finished boards with defects are rejected and disposed of in line with site procedures and environmental requirements 2.11. Pressing process and equipment faults are recorded and reported to the appropriate personnel |
3. Shut down and clean equipment |
3.1. Shutdown procedures are coordinated with designated stop time and other line operators, and followed in line with OHS legislation and site procedures 3.2. Board and forming equipment are separated and removed from press using unloading equipment 3.3. Blending equipment, press and handling equipment are stripped and cleaned in line with site operating procedures 3.4. Machine area is kept clear of foreign material, dust and debris in line with OHS requirements |
Required Skills and Knowledge
REQUIRED SKILLS AND KNOWLEDGE |
This describes the essential skills and knowledge and their level required for this unit. |
Required skills |
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Required knowledge |
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Evidence Guide
EVIDENCE GUIDE |
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The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package. |
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Overview of assessment |
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently press board with a continuous press in line with organisational requirements |
Critical aspects for assessment and evidence required to demonstrate competency in this unit |
The evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements of this unit and include demonstration of:
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Context of and specific resources for assessment |
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Method of assessment |
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Range Statement
RANGE STATEMENT |
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The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. |
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OHS requirements : |
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
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Environmental requirements may include: |
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Legislative requirements : |
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
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Organisational requirements may include: |
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Board may include: |
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Work order is to include: |
and may include:
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Appropriate personnel may include: |
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Chips , flakes and fibre |
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Storage location may include: |
the use of:
and may be divided into:
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Equipment is to include: |
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Pressing |
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Communication may include: |
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Pre start-up checks |
are conducted to ensure:
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Former |
is the piece of equipment which shapes the molten chips, flakes or fibre into sheet form |
Forming equipment is to include: |
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Feed rate |
is the rate of speed the blended material is pumped into the former |
Blending |
is the mixing of the chips, flakes or fibre with the binding ingredients and hardening agents |
Testing |
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Defects may include: |
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Transferral may include: |
the use of:
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Disposing of may include: |
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Records and reports may include: |
and may be:
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Shutdown is to include: |
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Unit Sector(s)
Unit sector |
No sector assigned |
Co-requisite units
Co-requisite units |
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Competency field
Competency field |
Wood Panel Products |