Modification History
New Unit based on SUGPCWS2A Operate a cooling water system.
Unit Descriptor
This unit describes the outcomes required to operate cooling towers or spray ponds to supply treated, cool water for factory requirements.
Application of the Unit
This unit has application in the sugar milling industry.
Licensing/Regulatory Information
Not applicable.
Pre-Requisites
There are no pre-requisite units for this competency standard.
Employability Skills Information
This unit contains employability skills.
Elements and Performance Criteria Pre-Content
Elements describe the essential outcomes of a unit of competency. |
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the required skills and knowledge section and the range statement. Assessment of performance is to be consistent with the evidence guide. |
Elements and Performance Criteria
ELEMENT |
PERFORMANCE CRITERIA |
1 Prepare the cooling tower/s for operation |
1.1 Tower cleaning procedures are followed and cleaning records completed 1.2 Chemicals are available and delivery systems are ready for operation 1.3 Make-up water supply is available and meets quality requirements 1.4 Pre-operational checks are conducted 1.5 Health and safety hazards/maintenance requirements are identified and reported to appropriate personnel according to workplace reporting procedures |
2 Start and monitor cooling tower |
2.1 The cooling tower system is started according to workplace procedures and manufacturer's recommendations 2.2 Plant is operated within limits of manufacturer's specifications to meet workplace requirements 2.3 Equipment is monitored to confirm operating condition and cleanliness 2.4 Water quality is monitored, tested and adjusted as required 2.5 The workplace meets housekeeping standards |
3 Analyse and respond to abnormal performance |
3.1 Water condition and plant operating conditions are analysed to identify causes of abnormal performance 3.2 Corrective action is taken in accordance with workplace procedures in response to hazards, out-of-specification test results and/or abnormal plant performance 3.3 Emergency procedures are implemented as required according to workplace procedures and manufacturer's recommendations |
4 Shutdown and clean the cooling water system |
4.1 The cooling water system is cleaned according to workplace cleaning schedule and to meet legal requirements 4.2The timing and sequencing of cooling water system shut down meets production requirements 4.3 Maintenance requirements are identified and reported according to workplace reporting procedure |
5 Record information |
5.1 Workplace information is recorded according to workplace recording requirements |
Required Skills and Knowledge
This section describes the skills and knowledge required for this unit.
Required skills include: |
Ability to:
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Required knowledge include: |
Knowledge of:
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Evidence Guide
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package. |
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Overview of assessment |
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. |
Critical aspects for assessment and evidence required to demonstrate competency in this unit |
Evidence of ability to:
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Context of and specific resources for assessment |
Assessment must occur in a real or simulated workplace where the assessee has access to:
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Method of assessment |
Other units of competency relevant to the work role should be assessed in conjunction with this unit. This may include: FDFOP2030A Operate a process control interface. |
Guidance information for assessment |
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities. |
Range Statement
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. |
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Policies and procedures |
Work is carried out in accordance with company policies and procedures, manufacturer's recommendations, licensing requirements, codes of practice, legislative requirements, industrial awards and agreements and Australian Standard AS3666, parts I, II and III. |
Codes of practice |
Codes of practice include the Sugar Milling Operations Industry Code of Practice. |
Workplace information |
Workplace information can include:
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Hazards |
Hazards typically include handling chemicals, manual handling, risks of working with warm water systems (Legionella). |
Equipment |
Equipment may include:
Typically a number of cooling towers would be located on site. They may be integrated or stand-alone. |
Equipment operation and monitoring |
Operation and monitoring of equipment and processes typically requires the use of control panels and systems. |
Tests |
Typical tests may include:
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Teamwork |
Work may require the ability to work within a team environment. |
Information systems |
Information systems may be print or screen based. |
Unit Sector(s)
Sugar Milling.