Modification History
Not applicable.
Unit Descriptor
Unit descriptor |
This unit describes the performance outcomes, skills and knowledge required to set up for complex pad printing. |
Application of the Unit
Application of the unit |
This unit requires the individual to set up pad printing machines for multicoloured or non-routine print jobs. The individual will set up manual pre- and post-treatment processes, conduct a proof run and adjust settings to ensure production speeds are attained. |
Licensing/Regulatory Information
Not applicable.
Pre-Requisites
Prerequisite units |
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Employability Skills Information
Employability skills |
This unit contains employability skills. |
Elements and Performance Criteria Pre-Content
Elements describe the essential outcomes of a unit of competency. |
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the required skills and knowledge section and the range statement. Assessment of performance is to be consistent with the evidence guide. |
Elements and Performance Criteria
ELEMENT |
PERFORMANCE CRITERIA |
1. Confirm non-routine job specifications |
1.1. Job requirements are read and interpreted from job documentation or production control system 1.2. Set up is planned and carried out correctly in minimum time with minimum wastage 1.3. Availability of all job related components is checked |
2. Install tampons (printing pads) into machine |
2.1. Appropriate tampons are selected according to non -routine job specifications/requirements 2.2. Tampons are secured into machine |
3. Set up fixtures onto machine bed or conveyor |
3.1. Appropriate fixtures are selected and secured to xy table or conveyor jig plates 3.2. Adjust height of machine bed to suit size of object to be printed 3.3. Adjust xy table of machine bed to suit position of image on object |
4. Select and prepare inks and additives |
4.1. Inks , and additives are selected according to non-routine job specifications and end-user requirements 4.2. Quality and suitability of inks and additives are checked and appropriate action is taken 4.3. Inks and additives are prepared according to OHS requirements, and manufacturer's/supplier's instructions with suitable precautions to minimise waste 4.4. Correct colour and weight/volume of ink is mixed and prepared to match the requirements of the non-routine job specification and the printing process 4.5. Formulation of the ink, colour match and the approved colour are appropriately recorded 4.6. Inks and additives are appropriately labelled, handled and stored according to manufacturer's/supplier's instructions to prevent damage and hazards to personnel and prolong shelf life |
5. Set up machine for complex pad printing |
5.1. Plate holders are set up and adjusted for register according to job specifications 5.2. Appropriate plates and plate holders are selected and plates are secured into plate holders 5.3. Tampons are set up and adjusted according to job specifications 5.4. Spatula and doctor blade are set up and adjusted according to the pad printing process and job specifications OR 5.5. Ink cups are set up and adjusted according to job specifications |
6. Set up pre- and post-treatment in-line processes |
6.1. In-line loading is set up to suit non-routine object and according to job specifications 6.2. In-line pre -treatment is set up to suit non-routine object and according to job specifications 6.3. In-line drying is set up to suit non-routine object and according to job specifications 6.4. In-line ejection is set up to suit non-routine object and according to job specifications |
7. Conduct proof run |
7.1. Material to be used for proof is organised correctly 7.2. Machine is operated according to manufacturer's and enterprise procedures to produce a specified proof 7.3. Proof is visually inspected and/or tested or laboratory testing organised according to enterprise procedures 7.4. Production does not commence without client OK or authority where appropriate 7.5. Results are interpreted and adjustments are carried out according to product and machine specifications to determine adjustment requirements |
Required Skills and Knowledge
REQUIRED SKILLS AND KNOWLEDGE |
This section describes the skills and knowledge required for this unit. |
Required skills |
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Required knowledge |
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Evidence Guide
EVIDENCE GUIDE |
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The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package. |
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Overview of assessment |
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Critical aspects for assessment and evidence required to demonstrate competency in this unit |
Evidence of the ability to:
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Context of and specific resources for assessment |
Assessment must ensure:
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Method of assessment |
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
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Guidance information for assessment |
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended:
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Range Statement
RANGE STATEMENT |
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The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. |
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Non -routine may include: |
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Machines may include: |
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Inks /coatings may include: |
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Colour matching systems may include: |
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Pre and post -treatment processes may include: |
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Design may include: |
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Substrate types may include: |
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Substrate handling may include: |
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Unit Sector(s)
Unit sector |
Competency field
Competency field |
Printing |
Co-requisite units
Co-requisite units |
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